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	<title>Old Cars Restoration - Old Cars Weekly</title>
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	<lastBuildDate>Tue, 03 Mar 2026 15:25:05 +0000</lastBuildDate>
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		<title>Cast iron meets chemistry: Salvaging a rusty engine block</title>
		<link>https://www.oldcarsweekly.com/cast-iron-meets-chemistry-salvaging-a-rusty-engine-block</link>
		
		<dc:creator><![CDATA[Rotten Rodney Bauman]]></dc:creator>
		<pubDate>Tue, 03 Mar 2026 15:25:02 +0000</pubDate>
				<category><![CDATA[Features]]></category>
		<category><![CDATA[Restoration]]></category>
		<category><![CDATA[Model T engine block pinhole leak fix]]></category>
		<category><![CDATA[restoration tips]]></category>
		<guid isPermaLink="false">https://www.oldcarsweekly.com/api/preview?id=43247&#038;secret=cM2XMtKpK3Lj&#038;nonce=f45e06809a</guid>

					<description><![CDATA[<p>Old Cars tackles the job of fixing a pesky pinhole coolant leak on a Model T engine block. </p>
<p>The post <a href="https://www.oldcarsweekly.com/cast-iron-meets-chemistry-salvaging-a-rusty-engine-block">Cast iron meets chemistry: Salvaging a rusty engine block</a> appeared first on <a href="https://www.oldcarsweekly.com">Old Cars Weekly</a>.</p>
]]></description>
										<content:encoded><![CDATA[
<figure class="wp-block-image aligncenter size-full" data-dimension="landscape"><img fetchpriority="high" decoding="async" width="700" height="199" src="https://www.oldcarsweekly.com/uploads/MTc1MDk2NjIyNDc1MTI2NTk2/restoration-series.png" alt="" class="wp-image-4803"/></figure>



<figure class="wp-block-image size-full" data-dimension="landscape"><img decoding="async" width="1200" height="900" src="https://www.oldcarsweekly.com/uploads/2026/03/OC-000000-LEAK-01.jpg" alt="" class="wp-image-43249"/><figcaption><i>Courtesy of Rodney Bauman</i></figcaption></figure>



<p class="has-drop-cap">Despite what its moniker implies, Henry Ford’s “Tin Lizzie” wasn’t entirely made of tin. Rather than listing the ingredients, let’s just talk about engine block castings for now.</p>



<p>Among current-era Model T engine rebuilders, the 1926-’27 blocks are pretty much preferred, but those two-year-only castings are becoming rather scarce. The one we’ll be working with here was supplied by Dieter Lange, the southern California Model T engine guru.&nbsp;</p>



<p>With a counterweighted Model A crankshaft and some other internal modifications, this Lange-built engine was built to run with the big dogs of timed rally competition.&nbsp;</p>



<figure class="wp-block-image aligncenter size-full" data-dimension="landscape"><img decoding="async" width="1200" height="900" src="https://www.oldcarsweekly.com/uploads/2026/03/OC-000000-LEAK-02.jpg" alt="So, we’ve just seen the rusty dribble. With our engine idling at the parts store curb, this popular leak-stopping product will surely plug the pinhole. " class="wp-image-43250"/><figcaption class="wp-element-caption">So, we’ve just seen the rusty dribble. With our engine idling at the parts store curb, this popular leak-stopping product will surely plug the pinhole.  <i>Courtesy of Rodney Bauman</i></figcaption></figure>



<p>The engine’s initial shakedown took place in the deep south of southern California. That was for the Model T Ford Club of San Diego’s 31st Annual Speedster Run. Since the car was a fresh build, we’d expected that it might have some minor bugs. Sure enough, it did, but the engine performed flawlessly.&nbsp;</p>



<p>At some point during the event, while parked out-front the headquarters motel, a small puddle of coolant appeared as a rusty pinhole made its presence known. At times like these, it’s good to have chemistry on our side.&nbsp;</p>



<p>From the nearest open parts store, a popular leak-stopping product that you’ll quite likely recognize was introduced through the radiator. From there, as the car was driven, the problem simply went away.&nbsp;</p>



<p>When a certain job demands it, I’m not opposed to cheating. I’ve used the aforementioned product to stop leaks in radiators, heater cores and so on. I’ve even stood and watched as it filled in for a failing freeze plug. As that engine idled, the coolant stream slowed to a trickle, then stopped, and that was that for years.&nbsp;</p>



<figure class="wp-block-image aligncenter size-full" data-dimension="landscape"><img loading="lazy" decoding="async" width="1200" height="900" src="https://www.oldcarsweekly.com/uploads/2026/03/OC-000000-LEAK-03.jpg" alt="The leak was stopped for roughly three years, ’til the first time the speedster sat all winter long. It’s pretty obvious the leak-stopping product is still present. " class="wp-image-43251"/><figcaption class="wp-element-caption">The leak was stopped for roughly three years, ’til the first time the speedster sat all winter long. It’s pretty obvious the leak-stopping product is still present.  <i>Courtesy of Rodney Bauman</i></figcaption></figure>



<p>In the case of our Model T speedster, however, it’s not exactly driven daily. From my own previous experience, regular driving is the key to such quick-fix chemical success.&nbsp;</p>



<p>The speedster is now in Montana. During its first year here, it was stored all winter long. By spring, it sprung the same old leak in the same rusty section of water jacket.&nbsp;</p>



<figure class="wp-block-image aligncenter size-full" data-dimension="landscape"><img loading="lazy" decoding="async" width="1200" height="900" src="https://www.oldcarsweekly.com/uploads/2026/03/OC-000000-LEAK-04.jpg" alt="It’s the same old place, for sure. Again, from previous experience, I’m confident the leak would not have recurred if the engine ran more regularly." class="wp-image-43252"/><figcaption class="wp-element-caption">It’s the same old place, for sure. Again, from previous experience, I’m confident the leak would not have recurred if the engine ran more regularly. <i>Courtesy of Rodney Bauman</i></figcaption></figure>



<p>For the repair job at hand, we’ll still rely upon chemistry. This time, however, we’ll take an additional step. We’ll drain, strain and retain our chemical-fortified coolant. Then we’ll employ another popular parts store product — a two-part epoxy that you’ll also likely recognize.</p>



<p>Will this be just a bandage? Well, we’re in a pinch. A rust-free 1926-’27 Model T engine block would be pretty tough to come by, and anyway, we’re not about to start again from scratch. Together, our two chemical companions should form a closer-to-permanent leak-stopping team. At this stage in the game, we’ve got little to lose by trying.</p>



<p>Now before we begin the step-by-step technical portion of our story, we’d like to skip farther ahead and expound the good news. This worked! At the time of this typewriting, the little speedster has been driven enough that we’ve relaxed a bit, or two. We’re no longer just watching it leak — at least not<br>in the same old place.&nbsp;</p>



<figure class="wp-block-image aligncenter size-full" data-dimension="landscape"><img loading="lazy" decoding="async" width="1200" height="900" src="https://www.oldcarsweekly.com/uploads/2026/03/OC-000000-LEAK-05.jpg" alt="With coolant drained, we’ll dry the porous casting. Just beyond the thermometer is an external block heater. At this temperature, it’s safe for overnight." class="wp-image-43253"/><figcaption class="wp-element-caption">With coolant drained, we’ll dry the porous casting. Just beyond the thermometer is an external block heater. At this temperature, it’s safe for overnight. <i>Courtesy of Rodney Bauman</i></figcaption></figure>



<figure class="wp-block-image aligncenter size-full" data-dimension="landscape"><img loading="lazy" decoding="async" width="1200" height="900" src="https://www.oldcarsweekly.com/uploads/2026/03/OC-000000-LEAK-06.jpg" alt="The very next morning we’ll apply protective masking. Then we’ll grind the affected area clean with a semi-spent 3-inch Roloc-type abrasive disc." class="wp-image-43254"/><figcaption class="wp-element-caption">The very next morning we’ll apply protective masking. Then we’ll grind the affected area clean with a semi-spent 3-inch Roloc-type abrasive disc. <i>Courtesy of Rodney Bauman</i></figcaption></figure>



<figure class="wp-block-image aligncenter size-full" data-dimension="landscape"><img loading="lazy" decoding="async" width="1200" height="900" src="https://www.oldcarsweekly.com/uploads/2026/03/OC-000000-LEAK-07.jpg" alt="For deeper cleaning, a spritz of starting fluid helps. We’ll try to wipe this dry with clean disposable toweling before it can completely evaporate on its own.For deeper cleaning, a spritz of starting fluid helps. We’ll try to wipe this dry with clean disposable toweling before it can completely evaporate on its own." class="wp-image-43255"/><figcaption class="wp-element-caption">For deeper cleaning, a spritz of starting fluid helps. We’ll try to wipe this dry with clean disposable toweling before it can completely evaporate on its own. <i>Courtesy of Rodney Bauman</i></figcaption></figure>



<figure class="wp-block-image aligncenter size-full" data-dimension="landscape"><img loading="lazy" decoding="async" width="1200" height="902" src="https://www.oldcarsweekly.com/uploads/2026/03/OC-000000-LEAK-08.jpg" alt="So, here’s our two-part epoxy product of choice. Equal parts are mixed on a clean surface. Back at the pinhole, masking is freshened up as necessary, as we go." class="wp-image-43256"/><figcaption class="wp-element-caption">So, here’s our two-part epoxy product of choice. Equal parts are mixed on a clean surface. Back at the pinhole, masking is freshened up as necessary, as we go. <i>Courtesy of Rodney Bauman</i></figcaption></figure>



<figure class="wp-block-image aligncenter size-full" data-dimension="landscape"><img loading="lazy" decoding="async" width="1200" height="900" src="https://www.oldcarsweekly.com/uploads/2026/03/OC-000000-LEAK-09.jpg" alt="Next, the mixed product is smeared firmly into the pores of the casting. Time to cure depends upon temperature. Let’s play it safe — and allow ample time" class="wp-image-43257"/><figcaption class="wp-element-caption">Next, the mixed product is smeared firmly into the pores of the casting. Time to cure depends upon temperature. Let’s play it safe — and allow ample time <i>Courtesy of Rodney Bauman</i></figcaption></figure>



<figure class="wp-block-image aligncenter size-full" data-dimension="landscape"><img loading="lazy" decoding="async" width="1200" height="900" src="https://www.oldcarsweekly.com/uploads/2026/03/OC-000000-LEAK-10.jpg" alt="Since our smear was pretty smooth, this step is almost optional. With used sections of 120-grit sandpaper, we’ll level the high spots and go for feathered edges. " class="wp-image-43258"/><figcaption class="wp-element-caption">Since our smear was pretty smooth, this step is almost optional. With used sections of 120-grit sandpaper, we’ll level the high spots and go for feathered edges.  <i>Courtesy of Rodney Bauman</i></figcaption></figure>



<figure class="wp-block-image aligncenter size-full" data-dimension="landscape"><img loading="lazy" decoding="async" width="1200" height="900" src="https://www.oldcarsweekly.com/uploads/2026/03/OC-000000-LEAK-11.jpg" alt="With time between, we’ll apply two coats of high-temp black for a match. From here, let’s consider this good engine’s rusty block to be salvaged" class="wp-image-43259"/><figcaption class="wp-element-caption">With time between, we’ll apply two coats of high-temp black for a match. From here, let’s consider this good engine’s rusty block to be salvaged <i>Courtesy of Rodney Bauman</i></figcaption></figure>



<p><strong><em>Looking for more resto tips? Here are a few more articles for your reading enjoyment. </em></strong></p>



<p><a target="_self" href="https://www.oldcarsweekly.com/features/old-cars-restoration-in-with-the-good-air">https://www.oldcarsweekly.com/features/old-cars-restoration-in-with-the-good-air</a></p>



<p><a target="_self" href="https://www.oldcarsweekly.com/features/old-cars-restoration-bedding-your-brakes-rehab">https://www.oldcarsweekly.com/features/old-cars-restoration-bedding-your-brakes-rehab</a></p>



<p><a target="_self" href="https://www.oldcarsweekly.com/features/old-cars-restoration-basics-replacing-weatherstrip-rehab">https://www.oldcarsweekly.com/features/old-cars-restoration-basics-replacing-weatherstrip-rehab</a></p>



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<p><strong><em>If you like stories like these and other classic car features, check out Old Cars magazine.&nbsp;</em></strong><a target="_self" href="https://www.oldcarsweekly.com/page/subscribe"><strong><em>CLICK HERE</em></strong></a><strong><em>&nbsp;to subscribe.</em></strong></p>



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<p><strong><em>We know you love old cars, but do you collect anything else? Ever wonder about the baseball cards in a box in the basement or Grandma’s old coins in a jar?  Do you love history or spin vinyl? Head on over to Collect.com and see what you are missing. Collect.com is the who, what, when and where of the collecting world! </em></strong><a target="_blank" href="https://www.collect.com/"><strong><em>https://www.collect.com/</em></strong></a></p>



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<p>The post <a href="https://www.oldcarsweekly.com/cast-iron-meets-chemistry-salvaging-a-rusty-engine-block">Cast iron meets chemistry: Salvaging a rusty engine block</a> appeared first on <a href="https://www.oldcarsweekly.com">Old Cars Weekly</a>.</p>
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			</item>
		<item>
		<title>Glass Patterns Galore</title>
		<link>https://www.oldcarsweekly.com/glass-patterns-galore</link>
		
		<dc:creator><![CDATA[Rotten Rodney Bauman]]></dc:creator>
		<pubDate>Fri, 03 Oct 2025 14:05:38 +0000</pubDate>
				<category><![CDATA[Features]]></category>
		<category><![CDATA[Restoration]]></category>
		<category><![CDATA[Automotive Glass Patterns]]></category>
		<category><![CDATA[Simpl-Filer pattern machine]]></category>
		<guid isPermaLink="false">https://www.oldcarsweekly.com/?p=41556&#038;preview=1</guid>

					<description><![CDATA[<p>A new beginning for an old glazier’s tool... Getting the patterns right with the Simpl-Filer pattern machine.</p>
<p>The post <a href="https://www.oldcarsweekly.com/glass-patterns-galore">Glass Patterns Galore</a> appeared first on <a href="https://www.oldcarsweekly.com">Old Cars Weekly</a>.</p>
]]></description>
										<content:encoded><![CDATA[
<figure class="wp-block-image aligncenter size-full" data-dimension="landscape"><img loading="lazy" decoding="async" width="1200" height="900" src="https://www.oldcarsweekly.com/uploads/2025/10/OC-000000-PATTERNS-01.jpg" alt="" class="wp-image-41558"/><figcaption><i>Rodney Bauman</i></figcaption></figure>



<p class="has-drop-cap">Just what is it about the sound of breaking glass that compels young hoodlums to smash things? If an old car sits out long enough somewhere, such vandalism tends to occur. </p>



<p>Out here in Montana, we have the problem, too. A stroll through any of our favorite old wrecking yards yields examples. The trouble with that type of demonstration is we’d likely end up hauling something home — again.&nbsp;</p>



<p>Last time, it was the hollowed hulk of a ’54 Chevy station wagon for a friend in California. He already has a ’54 Chevy four-door sedan, a two-door hardtop and a convertible, so a wagon project should help to round out his collection.&nbsp;</p>



<p>Having sat in one spot for a very long time, the parted-out and picked-over wagon is fairly well weathered. Its rusty floor panels are pretty much gone, but that’s to be expected. The part that gripes yours truly is the savagely smashed glass.&nbsp;</p>



<p>Of course, we can fix things. The curved windshield is conveniently available new. The rest is all flat, so new pieces can be cut by a glazier. In this instance, both front door glasses are smashed to the point where they’re no longer useful for duplication. Surveyed glaziers unanimously agree that, for accuracy, an intact-enough original glass makes the best pattern.&nbsp;</p>



<p>For situations when there’s not original glass available, there are a few pattern alternatives. This may be an understatement, but the pattern we’ll attempt to illustrate is nothing new.&nbsp;</p>



<h2 class="wp-block-heading" id="h-finding-old-friends"><strong>Finding old friends</strong></h2>



<p>Back in Riverside, Calif., in the earlier days of Bauman’s Auto Wrecking, my grandfather purchased a Simpl-Filer pattern machine, perhaps to fill in on occasions when he might not have had a particular used glass in stock. The Simpl-Filer was essentially a big wooden box with a cloudy upper lens and automotive window cranks protruding out-frontward — heavy-duty stuff.&nbsp;</p>



<p>By the time when I first toddled to it, the Simpl-Filer was retired to a small slab beneath a leaky lean-to. I had no idea what the big wooden box really was, but I sure had a ball spinning the cranks as a myriad of shapes and sizes sped by. By long-term memory, that would’ve been around 1962. Now I’m not sure how long after, but the leaky lean-to was, at some point, demolished. As the years rolled by, I never forgot the big wooden box.</p>



<figure class="wp-block-image aligncenter size-full" data-dimension="portrait"><img loading="lazy" decoding="async" width="1200" height="1601" src="https://www.oldcarsweekly.com/uploads/2025/10/OC-000000-PATTERNS-02.jpg" alt="Sure, this first part is reenactment, but this is exactly how the find unfolded. An ancient-era slotted screw was stuck and rusted to this farm-fabricated hasp" class="wp-image-41559"/><figcaption class="wp-element-caption">Sure, this first part is reenactment, but this is exactly how the find unfolded. <br>An ancient-era slotted screw was stuck and rusted to this farm-fabricated hasp <i>Rodney Bauman</i></figcaption></figure>



<p>A little more recently, it was time to open up an old shed in a corner of the yard where I wouldn’t ordinarily go. The creaky, old door hinges weren’t quite cooperative, but entry was eventually gained. As sunlight streamed in for the first time in eons, perhaps you heard me holler, “Eureka!”</p>



<p>The unexpected Simpl-Filer find triggered a chain of positive events. First, I contacted my big buddy Martin “Marty” McGurk, who’d been the glazier in my grandfather’s day at Bauman’s Auto Wrecking. Sure enough, he knew the Simpl-Filer well, and he recalled quite a lot about using it. Best of all, our telephone reunion was priceless, and we’ve agreed to stay in touch.</p>



<figure class="wp-block-image aligncenter size-full" data-dimension="landscape"><img loading="lazy" decoding="async" width="1200" height="900" src="https://www.oldcarsweekly.com/uploads/2025/10/OC-000000-PATTERNS-03.jpg" alt="At long last, here’s the old Simpl-Filer, exactly as discovered. Looking somewhat worse for wear, as well as weather, it’s still a sight for sore eyes." class="wp-image-41560"/><figcaption class="wp-element-caption">At long last, here’s the old Simpl-Filer, exactly as discovered. Looking somewhat worse for wear, <br>as well as weather, it’s still a sight for sore eyes. <i>Rodney Bauman</i></figcaption></figure>



<figure class="wp-block-image aligncenter size-full" data-dimension="landscape"><img loading="lazy" decoding="async" width="1200" height="900" src="https://www.oldcarsweekly.com/uploads/2025/10/OC-000000-PATTERNS-04.jpg" alt="Upon its arrival here to the new Montana shop, we’re becoming reacquainted. This time it won’t be just a toy for kids to crank on. We’re about to learn a thing or two about it." class="wp-image-41561"/><figcaption class="wp-element-caption">Upon its arrival here to the new Montana shop, we’re becoming reacquainted.<br> This time it won’t be just a toy for kids to crank on. We’re about to learn a thing or two about it. <i>Rodney Bauman</i></figcaption></figure>



<figure class="wp-block-image aligncenter size-full" data-dimension="landscape"><img loading="lazy" decoding="async" width="1200" height="900" src="https://www.oldcarsweekly.com/uploads/2025/10/OC-000000-PATTERNS-05.jpg" alt="Of course, we’d learn a lot more if we had more than this one page of the Simpl-Filer index book." class="wp-image-41562"/><figcaption class="wp-element-caption">Of course, we’d learn a lot more if we had more than this one page of the Simpl-Filer index book.  <i>Rodney Bauman</i></figcaption></figure>



<h2 class="wp-block-heading" id="h-putting-the-ol-simpl-filer-to-work"><strong>Putting the ol’ Simpl-Filer to work</strong></h2>



<p>We transported the Simpl-Filer to our new Montana-based shop to see if we can put it back to work to some degree. We’re not planning to compete in the flat auto glass business, but if we can help now and then with obscure patters, we’ll make actual-size copies as necessary.&nbsp;</p>



<p>Our existing library covers 1933-1955, with trucks and foreign jobs included in the mix. The only trouble is down in the cabinet’s center drawer. The Simpl-Filer index book is a crucial tool, and we have only one page of it.&nbsp;</p>



<p>At times like these, it’s good to know old glaziers. In San Bernardino, Calif., we have a friend in Mark Chavez. As proprietor of American Glass Co., Chavez has a Simpl-Filer, too. Come to find out, it isn’t used often these days, and it just might be available. &nbsp;</p>



<p>For me, personally, there’s only one Simpl-Filer. To give the old family heirloom a proper second chance, all I’d need is the book. Chavez entrusted me with his, on loan. To reproduce a copy of my own, I’ve photocopied every invaluable page. The book is chock full of useful information, and it’ll likely just answer our questions as we go.</p>



<p>Now that the big wooden box has finally arrived at the new Montana shop, let’s set it up on its stand, blow it all off and see what makes it tick. Then, better yet, let’s see if we can help a friend with a needed glass pattern for his ’54 Chevy.   </p>



<figure class="wp-block-image aligncenter size-full" data-dimension="landscape"><img loading="lazy" decoding="async" width="1200" height="900" src="https://www.oldcarsweekly.com/uploads/2025/10/OC-000000-PATTERNS-06.jpg" alt="Some (not all) of these pattern numbers include abbreviated descriptions, but actually locating a desired pattern would be difficult this way." class="wp-image-41563"/><figcaption class="wp-element-caption">Some (not all) of these pattern numbers include abbreviated descriptions, but actually locating a desired pattern would be difficult this way.  <i>Rodney Bauman</i></figcaption></figure>



<figure class="wp-block-image aligncenter size-full" data-dimension="landscape"><img loading="lazy" decoding="async" width="1200" height="900" src="https://www.oldcarsweekly.com/uploads/2025/10/OC-000000-PATTERNS-07.jpg" alt="Now it’s easy. Our photocopy-reprint index book covers 1929-1953. Our first job will be the aforementioned ’54 Chevy wagon, but it’s OK. We’re familiar with the interchange." class="wp-image-41564"/><figcaption class="wp-element-caption">Now it’s easy. Our photocopy-reprint index book covers 1929-1953. Our first job will be the aforementioned <br>’54 Chevy wagon, but it’s OK. We’re familiar with the interchange.  <i>Rodney Bauman</i></figcaption></figure>



<figure class="wp-block-image aligncenter size-full" data-dimension="landscape"><img loading="lazy" decoding="async" width="1200" height="900" src="https://www.oldcarsweekly.com/uploads/2025/10/OC-000000-PATTERNS-08.jpg" alt="By the book, red spots signal the end of our ledger paper pattern roll, so at the cabinet’s center slot, let’s apply the brake. It’s the best way to avoid unwanted arching." class="wp-image-41565"/><figcaption class="wp-element-caption">By the book, red spots signal the end of our ledger paper pattern roll, so at the cabinet’s center slot,<br> let’s apply the brake. It’s the best way to avoid unwanted arching.  <i>Rodney Bauman</i></figcaption></figure>



<figure class="wp-block-image aligncenter size-full" data-dimension="landscape"><img loading="lazy" decoding="async" width="1200" height="901" src="https://www.oldcarsweekly.com/uploads/2025/10/OC-000000-PATTERNS-09.jpg" alt="The opposite end shows a splice where a 1955 update was installed with included rubber cement. At that time, replacement sections were also available for $2 each." class="wp-image-41566"/><figcaption class="wp-element-caption">The opposite end shows a splice where a 1955 update was installed with included rubber cement.<br> At that time, replacement sections were also available for $2 each.   <i>Rodney Bauman</i></figcaption></figure>



<figure class="wp-block-image aligncenter size-full" data-dimension="landscape"><img loading="lazy" decoding="async" width="1200" height="901" src="https://www.oldcarsweekly.com/uploads/2025/10/OC-000000-PATTERNS-10.jpg" alt="So, to precisely duplicate the needed pattern let’s use clear Mylar sheeting, masking tape and a dull Sharpie. The end result can be rolled tightly and shipped affordably." class="wp-image-41567"/><figcaption class="wp-element-caption">So, to precisely duplicate the needed pattern let’s use clear Mylar sheeting, masking tape and a dull Sharpie. <br>The end result can be rolled tightly and shipped affordably.  <i>Rodney Bauman</i></figcaption></figure>



<p><strong>SOURCES</strong></p>



<p><strong>American Glass Co.</strong> <br>909-889-3574</p>



<p><strong>Bauman’s Riverside Rodshoppe</strong><br>406-437-1944</p>



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<p><strong><em>If you like stories like these and other classic car features, check out Old Cars magazine.&nbsp;</em></strong><a target="_self" href="https://www.oldcarsweekly.com/page/subscribe"><strong><em>CLICK HERE</em></strong></a><strong><em>&nbsp;to subscribe.</em></strong></p>



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<p>The post <a href="https://www.oldcarsweekly.com/glass-patterns-galore">Glass Patterns Galore</a> appeared first on <a href="https://www.oldcarsweekly.com">Old Cars Weekly</a>.</p>
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		<title>Junkyard Doggin&#8217;</title>
		<link>https://www.oldcarsweekly.com/junkyard-doggin</link>
		
		<dc:creator><![CDATA[Rotten Rodney Bauman]]></dc:creator>
		<pubDate>Tue, 20 May 2025 17:21:01 +0000</pubDate>
				<category><![CDATA[Features]]></category>
		<category><![CDATA[Restoration]]></category>
		<category><![CDATA[Power tools]]></category>
		<category><![CDATA[Rustless in Montana]]></category>
		<category><![CDATA[Salvage Yards]]></category>
		<guid isPermaLink="false">https://www.oldcarsweekly.com/?p=39953&#038;preview=1</guid>

					<description><![CDATA[<p>When hitting the salvage yard, power tools and parts pullers prevail.</p>
<p>The post <a href="https://www.oldcarsweekly.com/junkyard-doggin">Junkyard Doggin&#8217;</a> appeared first on <a href="https://www.oldcarsweekly.com">Old Cars Weekly</a>.</p>
]]></description>
										<content:encoded><![CDATA[
<figure class="wp-block-image aligncenter size-full" data-dimension="portrait"><img loading="lazy" decoding="async" width="1200" height="1600" src="https://www.oldcarsweekly.com/uploads/2025/05/OC-000000-SAWS-11.jpg" alt="Got saws? Will travel!" class="wp-image-39965"/><figcaption class="wp-element-caption">Got saws? Will travel! Power tool parts pullers prevail! Sure, it’s taken two trips at today’s fuel prices, and we had to go out and buy a new tool, but that’s OK. We’ll quite likely use it this way again.  Got saws? Will travel! <i>Rotten Rodney Bauman</i></figcaption></figure>



<p class="has-drop-cap">Up above with the plugged-in power tool, is my wife, Mrs. Rotten. Yep, she’s a keeper. I could go on about that, too, but to get started, let’s talk about the weather. </p>



<p>Out here, in Montana, there’s a couple things folks say: “Six months of cold—six months of company.” And then there’s this one: “If you don’t like the weather, just wait a few minutes.” For the rather short duration of our driving season, both of those hold true.&nbsp;</p>



<p>For about a week back in June, we Rottens entertained house guests here at the shop. Among them was Wisconsin native Harry “The Crow” Graun. Since our move from California to Montana, The Crow has been out to visit a number of times. At his home-based shop, he’s working on a ’55 F-100 pickup project, but for this trip, his used-parts shopping was to help a friend.</p>



<p>The friend in need is in California, and he’s building a ’41 GMC pickup. For the needed section of grille and its surrounding sheet metal pieces, there’s not so much aftermarket help available. Those vulnerable front-end parts are just plain difficult to come by.</p>



<p>On the final day of our house guests’ stay, four of us took a rainy road trip to a favored Montana resource on the outskirts of the quaint community of Cut Bank. Here, we’re referring to the 40-acre spread known as “Rustless in Montana.” As the name implies, it’s not a yard full of rust buckets—and sure enough, the early GMC parts were there.</p>



<figure class="wp-block-image aligncenter size-full" data-dimension="landscape"><img loading="lazy" decoding="async" width="1200" height="899" src="https://www.oldcarsweekly.com/uploads/2025/05/OC-000000-SAWS-02.jpg" alt="We’ll be working in the weeds, but this time not in pouring rain. Here, on the tailgate of some old wreck, we have some generic items that we’ve thought to bring along for parts pullin’." class="wp-image-39956"/><figcaption class="wp-element-caption">We’ll be working in the weeds, but this time not in pouring rain. Here, on the tailgate of some old wreck, we have some generic items that we’ve thought to bring along for parts pullin’. <i>Rotten Rodney Bauman</i></figcaption></figure>



<figure class="wp-block-image aligncenter size-full" data-dimension="landscape"><img loading="lazy" decoding="async" width="1200" height="900" src="https://www.oldcarsweekly.com/uploads/2025/05/OC-000000-SAWS-03.jpg" alt="On the same tailgate, we have some subject-brand items as well. The hand-modeled electric body saw is brand-new—purchased with one job in mind." class="wp-image-39957"/><figcaption class="wp-element-caption">On the same tailgate, we have some subject-brand items as well. The hand-modeled electric body saw is brand-new—purchased with one job in mind. <i>Rotten Rodney Bauman</i></figcaption></figure>



<p>Optimistically armed with basic hand tools, our parts-pulling team felt prepared. As it worked out, the first-timers were anything but prepared for a typical Cut Bank kind of rainy day. Its gooey, squishy soil was not easily traversed. Standing still upon it was a joke beyond walking on banana peels, or even eggs for that matter.&nbsp;</p>



<p>Since The Crow’s stuck-in-the-muck truck remained cozy and warm inside, two ordinarily helpful teammates declined to even step out. The other two (The Crow and yours truly) were willing. A lot like mud wrestling for gray-bearded men, the spectacle wasn’t so pretty.</p>



<p>As the rain poured down, we commenced to pulling parts. Accessible fasteners were “rustless” enough. For the most part, those threaded out easily, but wrenching the remaining small handful would require one of us to go down below—and the old 2-ton GMC grille donor was still on its big, ugly wheels. The impending unpleasantness would be the most-unpleasant part of our already-unpleasant mission.&nbsp;</p>



<p>Now, about The Crow. Before we go farther, let me tell you that he’s no sissy. But following his wallowing in Cut Bank quagmire, he was heard to say something somewhat out of character. “I’m just about done,” he said. Still, the struggle went on ’til he finally snatched his wet tools from the truck’s left fender-top and officially proclaimed, “I’m done!” Soaked to the bone, we loaded back up and sloppily sloshed our way out of town—stopping just briefly to purchase new boots and socks.</p>



<figure class="wp-block-image aligncenter size-full" data-dimension="portrait"><img loading="lazy" decoding="async" width="1200" height="1596" src="https://www.oldcarsweekly.com/uploads/2025/05/OC-000000-SAWS-04.jpg" alt="We could’ve chosen the cordless version of our new body saw, but see the invertor? Since we’ve already got AC power on tap, we’re opting to run with that." class="wp-image-39958"/><figcaption class="wp-element-caption">We could’ve chosen the cordless version of our new body saw, but see the invertor? Since we’ve already got AC power on tap, we’re opting to run with that.  <i>Rotten Rodney Bauman</i></figcaption></figure>



<p>Running short of vacation days, our house guests headed home —to three different states, in fact. Not to be thwarted, I’ll choose a better day and make another run at those GMC parts. This time I’ll bring along two equalizers: my right-hand, Mrs. Rotten, and a brand-new electric body saw from our local tool source.&nbsp;</p>



<p>For the job at hand, the body saw we’ll purchase should help us access stubborn bolts in tight spots. Afterward, it’ll make a good little same-brand buddy for Mrs. Rotten’s full-size reciprocating saw. As an option, cordless rechargeable versions of both saws are available. Since our junkyard doggin’ wagon (a retired ambulance) makes its own AC power, we’ll just roll out an extension cord.&nbsp;</p>



<p>At the time of this typewriting, two weeks have passed since our rainy day fiasco. In addition to heavy rain, Cut Bank is known for strong wind. If it’s been blowing, it’s likely dried the mire. Better-armed this time with power tools, let’s bring in our ringer and see if we can win this round.</p>



<figure class="wp-block-image aligncenter size-full" data-dimension="landscape"><img loading="lazy" decoding="async" width="1200" height="901" src="https://www.oldcarsweekly.com/uploads/2025/05/OC-000000-SAWS-05.jpg" alt="What we’re after is this big, ol’ GMC’s upper grille and its two side panels. This is as far as we (The Crow and yours truly) got last time, as hand wrenches just weren’t fitting right." class="wp-image-39959"/><figcaption class="wp-element-caption">What we’re after is this big, ol’ GMC’s upper grille and its two side panels. This is as far as we (The Crow and yours truly) got last time, as hand wrenches just weren’t fitting right.   <i>Rotten Rodney Bauman</i></figcaption></figure>



<figure class="wp-block-image aligncenter size-full" data-dimension="portrait"><img loading="lazy" decoding="async" width="1200" height="1599" src="https://www.oldcarsweekly.com/uploads/2025/05/OC-000000-SAWS-08.jpg" alt="We want this to be a topside job, but so far we’re guessing at certain fastener locations. Going easy with wedges and a pry bar, Mrs. Rotten makes ’em slightly visible." class="wp-image-39962"/><figcaption class="wp-element-caption">We want this to be a topside job, but so far we’re guessing at certain fastener locations. Going easy with wedges and a pry bar, Mrs. Rotten makes ’em slightly visible.   <i>Rotten Rodney Bauman</i></figcaption></figure>



<figure class="wp-block-image aligncenter size-full" data-dimension="portrait"><img loading="lazy" decoding="async" width="1200" height="1602" src="https://www.oldcarsweekly.com/uploads/2025/05/OC-000000-SAWS-07.jpg" alt="Today we won’t be using wrenches. To access bolt shanks, we’ll need to create a little gap. With a thump from our favorite body hammer, a pickle fork gets us started." class="wp-image-39961"/><figcaption class="wp-element-caption">Today we won’t be using wrenches. To access bolt shanks, we’ll need to create a little gap. With a thump from our favorite body hammer, a pickle fork gets us started.  <i>Rotten Rodney Bauman</i></figcaption></figure>



<figure class="wp-block-image size-full" data-dimension="landscape"><img loading="lazy" decoding="async" width="1200" height="901" src="https://www.oldcarsweekly.com/uploads/2025/05/OC-000000-SAWS-06.jpg" alt="We can tell these parts have been separated before. Notice the mismatched fasteners? At least two of those remaining have rounded-off heads" class="wp-image-39960"/><figcaption class="wp-element-caption">We can tell these parts have been separated before. Notice the mismatched fasteners? At least two of those remaining have rounded-off heads <i>Rotten Rodney Bauman</i></figcaption></figure>



<figure class="wp-block-image aligncenter size-full" data-dimension="portrait"><img loading="lazy" decoding="async" width="1200" height="1599" src="https://www.oldcarsweekly.com/uploads/2025/05/OC-000000-SAWS-09.jpg" alt="With our engine now running, our invertor supplies AC power to our brand-new body saw. This is like love at first slice. This is working!" class="wp-image-39963"/><figcaption class="wp-element-caption">With our engine now running, our invertor supplies AC power to our brand-new body saw. This is like love at first slice. This is working! <i>Rotten</i></figcaption></figure>



<figure class="wp-block-image aligncenter size-full" data-dimension="portrait"><img loading="lazy" decoding="async" width="1200" height="1599" src="https://www.oldcarsweekly.com/uploads/2025/05/OC-000000-SAWS-10.jpg" alt="By the time Mrs. Rotten reaches the other side, she’s all warmed up. In a couple places where there’s room, she’ll use her larger saw, but for these bolts, this new saw is ideal." class="wp-image-39964"/><figcaption class="wp-element-caption">By the time Mrs. Rotten reaches the other side, she’s all warmed up. In a couple places where there’s room, she’ll use her larger saw, but for these bolts, this new saw is ideal. <i>Rotten Rodney Bauman</i></figcaption></figure>



<figure class="wp-block-image aligncenter size-full" data-dimension="portrait"><img loading="lazy" decoding="async" width="1200" height="1595" src="https://www.oldcarsweekly.com/uploads/2025/05/OC-000000-SAWS-13.jpg" alt="As not to leave witness marks behind, let’s go ahead and straighten some edges. Obviously, I didn’t choose the best-fitting dolly to bring along, but I’ll get this." class="wp-image-39967"/><figcaption class="wp-element-caption">As not to leave witness marks behind, let’s go ahead and straighten some edges. Obviously, I didn’t choose the best-fitting dolly to bring along, but I’ll get this. <i>Rotten Rodney Bauman</i></figcaption></figure>



<figure class="wp-block-image aligncenter size-full" data-dimension="landscape"><img loading="lazy" decoding="async" width="1200" height="900" src="https://www.oldcarsweekly.com/uploads/2025/05/OC-000000-SAWS-12.jpg" alt="These two electric saws have done their jobs today. Now down in the weeds, we have what The Crow’s friend in California needs." class="wp-image-39966"/><figcaption class="wp-element-caption">These two electric saws have done their jobs today. Now down in the weeds, we have what The Crow’s friend in California needs. <i>Rotten Rodney Bauman</i></figcaption></figure>



<figure class="wp-block-image aligncenter size-full" data-dimension="landscape"><img loading="lazy" decoding="async" width="1200" height="897" src="https://www.oldcarsweekly.com/uploads/2025/05/OC-000000-SAWS-14.jpg" alt="The upper grille’s side panels could also use a little straightening, but that’ll keep ’til we’re back at the shop. Now, before we load and go, let’s have a look around the yard (see page 118). " class="wp-image-39968"/><figcaption class="wp-element-caption">The upper grille’s side panels could also use a little straightening, but that’ll keep ’til we’re back at the shop. Now, before we load and go, let’s have a look around the yard (see page 118).  <i>Rotten Rodney Bauman</i></figcaption></figure>



<h2 class="wp-block-heading" id="h-parts-donor-pickups">Parts Donor Pickups</h2>



<p>Welcome to “Rustless in Montana!” To make a long story short, this endeavor came to be when three friends partnered to purchase a private collection of “outdoorsy” iron that hadn’t been accessible before. Their initial idea was to hold a series of live auctions, which they have indeed been doing. As we’ve been told, the auctions will continue, but in between, their inventory remains available for sale. </p>



<p>To call this place a “junkyard” would be grossly erroneous. There’s little-if-any junk here, as the Cut Bank climate is actually quite kind to precious sheet metal. We’ve illustrated that within the pages of <em>Old Cars</em> before. This time, since we’re working on old trucks, let’s just focus on old trucks. Consider this a sampling.&nbsp;</p>



<p class="has-text-align-center"><strong>Rustless in Montana</strong><br>406-391-2355<br><a target="_blank" href="http://www.rustlessinmontana.com">www.rustlessinmontana.com</a></p>



<figure class="wp-block-image aligncenter size-full" data-dimension="landscape"><img loading="lazy" decoding="async" width="1200" height="900" src="https://www.oldcarsweekly.com/uploads/2025/05/OC-000000-SAWS-16.jpg" alt="1 This ’70 Chevy has been picked at, but there’s still plenty there. Notice the absence of rust in the lower fender corner? The missing door must’ve been nice." class="wp-image-39970"/><figcaption class="wp-element-caption">This ’70 Chevy has been picked at, but there’s still plenty there. Notice the absence of rust in the lower fender corner? The missing door must’ve been nice. <i>Rotten Rodney Bauman</i></figcaption></figure>



<figure class="wp-block-image aligncenter size-full" data-dimension="landscape"><img loading="lazy" decoding="async" width="1200" height="900" src="https://www.oldcarsweekly.com/uploads/2025/05/OC-000000-SAWS-15.jpg" alt="In the bed of the ’64 GMC, the ’64-66 Chevy big-window cab must’ve been solid. Its cab corners and rocker panels have been sawed out and sold." class="wp-image-39969"/><figcaption class="wp-element-caption"> In the bed of the ’64 GMC, the ’64-66 Chevy big-window cab must’ve been solid. Its cab corners and rocker panels have been sawed out and sold. <i>Rotten Rodney Bauman</i></figcaption></figure>



<figure class="wp-block-image aligncenter size-full" data-dimension="landscape"><img loading="lazy" decoding="async" width="1200" height="900" src="https://www.oldcarsweekly.com/uploads/2025/05/OC-000000-SAWS-18.jpg" alt="Here another ’67 C10 rests alongside a contrasting ’65 F-250. Both are former fleet vehicles, but apparently from different fleets." class="wp-image-39972"/><figcaption class="wp-element-caption"> Here another ’67 C10 rests alongside a contrasting ’65 F-250. Both are former fleet vehicles, but apparently from different fleets. <i>Rotten Rodney Bauman</i></figcaption></figure>



<figure class="wp-block-image aligncenter size-full" data-dimension="landscape"><img loading="lazy" decoding="async" width="1200" height="900" src="https://www.oldcarsweekly.com/uploads/2025/05/OC-000000-SAWS-17.jpg" alt="There’s no Chevy shortage here. This pair (a ’67 and a ’59) has obviously helped a number of us with our projects, but they’re not crusher-bound just yet." class="wp-image-39971"/><figcaption class="wp-element-caption">There’s no Chevy shortage here. This pair (a ’67 and a ’59) has obviously helped a number of us with our projects, but they’re not crusher-bound just yet. <i>Rotten Rodney Bauman</i></figcaption></figure>



<figure class="wp-block-image aligncenter size-full" data-dimension="landscape"><img loading="lazy" decoding="async" width="1200" height="900" src="https://www.oldcarsweekly.com/uploads/2025/05/OC-000000-SAWS-19.jpg" alt="Surrounded by parts donor pickups, doesn’t this shell of a ’70 Suburban deserve a second chance?" class="wp-image-39973"/><figcaption class="wp-element-caption">Surrounded by parts donor pickups, doesn’t this shell of a ’70 Suburban deserve a second chance? <i>Rotten Rodney Bauman</i></figcaption></figure>



<figure class="wp-block-image aligncenter size-full" data-dimension="landscape"><img loading="lazy" decoding="async" width="1200" height="900" src="https://www.oldcarsweekly.com/uploads/2025/05/OC-000000-SAWS-20.jpg" alt="Hey, old Ford fans! How about a mostly intact ’57 F-100? This little shortbed might be better than a parts truck." class="wp-image-39974"/><figcaption class="wp-element-caption">Hey, old Ford fans! How about a mostly intact ’57 F-100? This little shortbed might be better than a parts truck. <i>Rotten Rodney Bauman</i></figcaption></figure>



<figure class="wp-block-image aligncenter size-full" data-dimension="landscape"><img loading="lazy" decoding="async" width="1200" height="900" src="https://www.oldcarsweekly.com/uploads/2025/05/OC-000000-SAWS-21.jpg" alt="The same could be said for this complete ’60 F-100. With its beefed-up beast bumper, we think it’s too good to dismantle." class="wp-image-39975"/><figcaption class="wp-element-caption">The same could be said for this complete ’60 F-100. With its beefed-up beast bumper, we think it’s too good to dismantle. <i>Rotten Rodney Bauman</i></figcaption></figure>



<figure class="wp-block-image aligncenter size-full" data-dimension="landscape"><img loading="lazy" decoding="async" width="1200" height="900" src="https://www.oldcarsweekly.com/uploads/2025/05/OC-000000-SAWS-22.jpg" alt="If there’s space for just one more, let’s slip in a ’50 F1. This little half-ton shortbed would make someone a mighty fine hauler. Could that someone perhaps be you?" class="wp-image-39976"/><figcaption class="wp-element-caption">If there’s space for just one more, let’s slip in a ’50 F1. This little half-ton shortbed would make someone a mighty fine hauler. Could that someone perhaps be you? <i>Rotten Rodney Bauman</i></figcaption></figure>



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<p>The post <a href="https://www.oldcarsweekly.com/junkyard-doggin">Junkyard Doggin&#8217;</a> appeared first on <a href="https://www.oldcarsweekly.com">Old Cars Weekly</a>.</p>
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		<title>Don&#8217;t fear the carburetor</title>
		<link>https://www.oldcarsweekly.com/features/dont-fear-the-carburetor</link>
		
		<dc:creator><![CDATA[Steve Turchet]]></dc:creator>
		<pubDate>Thu, 30 May 2024 17:04:52 +0000</pubDate>
				<category><![CDATA[Features]]></category>
		<category><![CDATA[Restoration]]></category>
		<category><![CDATA[carburetor]]></category>
		<guid isPermaLink="false">http://ci02deb650900025e3</guid>

					<description><![CDATA[<p>A newbie’s primer on carburetor and choke operation</p>
<p>The post <a href="https://www.oldcarsweekly.com/features/dont-fear-the-carburetor">Don&#8217;t fear the carburetor</a> appeared first on <a href="https://www.oldcarsweekly.com">Old Cars Weekly</a>.</p>
]]></description>
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		</button><figcaption class="wp-element-caption">Carburetors – as well as vintage cars themselves – are a lot like people. Each is an individual with its own personality. Just as when living or working with someone, having a happy relationship with a vintage vehicle means learning about what makes it happy&#8230; as well as what doesn’t. Probably the most important thing to understand about vintage vehicles – even if you have an operator’s manual (and one certainly should) – is there is only so much you can learn from a book. the rest has to come from experience with each individual vehicle.</figcaption></figure>




<p>Some of us in the old car hobby remember the days when cars had steel dashboards, no air bags or safety belts, and a collision avoidance system was paying attention to driving instead of texting or yapping on a phone. Most vehicles had neither power steering nor power brakes. Many, in my part of the country, didn’t even have heaters. An AM radio was a luxury item, and windows were rolled up or down by hand cranks. </p>



<p>As kids, we seldom rode in child safety seats, but often in the beds of trucks. We ate Twinkies, Sugar Pops, Sugar Smacks and real butter (if our parents could afford it). We drank sodas, Kool-Aid and milk that didn’t taste like milk-flavored water. We built a lot of our own toys and invented things in garages or barns filled with chemicals and old motor oil. We used our dads’ electric drills, saber saws and bench grinders, most of which had enough power to pull a Sherman tank out of quicksand.</p>



<p>We didn’t tell our parents when we had life-threatening accidents, because they would douse our wounds with iodine&#8230; or, worse, might take us to a doctor. About the only good thing about going to a doctor was he didn’t tell us to lose weight.</p>



<p>Just about every boy—and more than a few girls—were mechanics, because we had to fix our old things instead of buying new ones. If we weren’t already mechanics, we quickly learned how to be when we bought our first cars.</p>



<p>Of course, this is just another version of, “When I was your age,” and succeeding generations will have their own. But how does this relate to carburetors and buying old cars and trucks?</p>



<p>Several years ago I bought a very nice 1964 CJ-6. I had my eye on this Jeep for over a decade, because it seemed to spend most of its time sitting at a gas station. I had asked the gas station owner several times if it might be for sale, but he always just smiled and said no. Then, one day, a friend called to say he’d seen this Jeep sitting by the road up the coast with a “For Sale” sign on the windshield.</p>



<p>Having a bit of extra green at the time, I loaded my tow bar into my Nissan Patrol and drove up to investigate. The gas station owner had retired about a month before and had sold the Jeep to a twenty-something guy. The Jeep’s new owner—who was obviously not a horse-trader—told me it was a “worn-out piece of junk.” In fact, his asking price was $500 less than he’d paid.</p>



<p>I was amazed because, except for normal aging and wear, the Jeep was in almost perfect condition with just over 50,000 miles on the odometer. The steering and front end were tight, the brakes were excellent and it didn’t even jump out of second gear on compression. The engine, an F-head Hurricane, instantly started cold on half-choke. Being a reasonably honest person, I asked the guy why he thought the Jeep was worn out.</p>



<p>The first clue should have come when I started the engine. The guy looked surprised and said it had never started that easily before. Apparently he didn’t know what the choke was for! After his title and my cash changed hands, I asked him more about why he thought this Jeep was worn out.</p>



<p>He said, “It was hard to steer, and the transmission was certainly worn out, because it made a whiny sound.” He also said the gears always ground when trying to shift and it leaked oil. Besides being hard to start cold, the engine was also sometimes hard to start warm. And, to him, it had no power. The Jeep wouldn’t do much over 60 mph, and it held up traffic whenever he was climbing hills so people honked and flipped him off. He said the windshield wipers didn’t even work for him half the time.”</p>



<p>No doubt many readers of my own and older generations are chuckling. Here was someone who’d bought a vintage Jeep and expected it to perform like a modern SUV. The same sort of scenario is increasingly played out by younger newcomers to the old car and truck hobby: They buy a Model A Ford or a 1957 Chevy and are unhappy when they find it to be slow, noisy, temperamental and leaky.</p>



<h2 class="wp-block-heading">REMEMBER: IT’S A VINTAGE VEHICLE</h2>



<p>Some might say it’s their own fault because they didn’t do their homework and learn about older vehicles before buying one. Some might also say they had uneducated expectations about how the vehicles would perform, what they could be used for and how they had to be treated and maintained. This is understandable in the case of that CJ-6, because the guy wasn’t looking for a classic vehicle. He had only wanted a Jeep to go four-wheeling, and to use as a second car. It’s hard to blame him for that, because a 1964 CJ-6 doesn’t look much different from a 1980s, 1990s or even a current model. However, such lack of self-education is harder to forgive when it comes to someone who wants a vintage vehicle.</p>



<p>One could say that everything that was “wrong” with that CJ-6 would also be wrong with the majority of other vehicles in the old-car hobby, i.e., it “was hard to steer” because it didn’t have power steering, and it was hard to start when cold because its owner didn’t know what a choke was for&#8230;Or understand what a carburetor was all about. And sometimes it was hard to start when warm because he flooded the engine.</p>



<p>Compared to most of today’s vehicles, it “had no power” because its four-cylinder engine had only been born with 72 horses. It wouldn’t go much faster than 60 mph because that was as fast as it was designed to go. The transfer cases of older-model Jeeps and prewar vehicles always whine to some extent. The transmission ground when shifting, because even though it was technically a syncromesh, I have seldom seen an older Jeep that didn’t shift more smoothly by being double-clutched. The transfer case dripped a bit of oil from the rear output shaft because—though it technically wasn’t supposed to—most such units do. And, of course, the windshield wipers were operated by engine vacuum, so they slowed down or stalled when climbing a hill. </p>



<p>Had this guy kept the Jeep, he would have probably found many other things to be unhappy about. If he took it to a quick-lube joint, he might have been billed for extra grease and gear oil, because it had so many lube fittings and gearboxes. This is assuming that the quick-lube people were knowledgeable enough to check not only the transmission, transfer case and front and rear differentials, but also the front axle ball joints. There may have also been a problem when it came to finding a replacement for the bypass oil filter element, not to mention servicing the oil bath air cleaner.</p>



<p>There probably would have been more unhappiness if the Jeep had needed a new or rebuilt generator (not an alternator), a voltage regulator, a starter, a water or a fuel pump, because most of these items wouldn’t be found on the shelves of typical auto-mart stores. But, again, this guy hadn’t been looking for a classic vehicle, so one probably shouldn’t blame him for unrealistic expectations. </p>



<p>On the other hand, if one is looking for an historic vehicle, then it is certainly up to him or her to educate themselves well in advance of making a purchase. </p>



<p>If you’d to get into the hobby, the following information might drop a little knowledge about what to expect when buying a carbureted vehicle.</p>



<h2 class="wp-block-heading">‘CHOKING’ ISN’T JUST A WRESTLING FOUL</h2>



<p>First, what is a carburetor and why does it need to be “choked?” A carburetor’s basic purpose is to atomize liquid gasoline into a vapor that can be burned in the engine to produce power.</p>



<p>“Atomize” might sound like something from “Honey I Shrank the Kids,” but it simply means transforming a liquid, such as gasoline, into tiny particles. In a fuel-injected engine—as most modern vehicles have—this happens as the gasoline is injected, or sprayed, into the cylinders by the injectors. In a carbureted engine, atomization is accomplished by what is called “venturi-effect.”</p>



<p>A venturi is a restriction, or narrowing, of a passage. Air that is pulled into the top of a carburetor—the throat—by the vacuum created when the engine’s pistons go down on their intake strokes must pass through this venturi. The air speeds up at this point, because the same amount of air has to get through a smaller space. This creates a suction. A nozzle is fitted into this area and connected to a fuel reservoir within the carburetor, commonly called the bowl. The suction in the venturi draws liquid gasoline out of the nozzle where it’s atomized in the air rushing down the carburetor throat.</p>



<p>The atomized gasoline mixes with the air, which creates a flammable vapor. This vapor is pulled into the engine’s intake manifold where it is distributed by the opening and closing of valves to each of the engine’s cylinders. Once in the cylinders, the intake valves close, the piston comes up on the compression stoke, a spark plug sparks, and the vapor ignites and burns. This burning creates pressure which forces the pistons down on their power strokes. This turns the engine’s crankshaft, and you drive off down the road.</p>



<p>That was the “Kid’s Club” version, but even though the relatively simple carburetors of most common vehicles are much more complicated and have many more parts than the accompanying illustration, it is still the basic principle on which all carburetor-equipped engines operate. </p>



<p>In most of today’s electronically controlled fuel-injected engines, an on-board computer determines how much fuel is needed at any given time, from when an engine is idling at a stoplight to driving down the freeway at 80 mph. On the other hand, in a carburetor-equipped engine, fuel delivery is accomplished by mechanical means, such as butterfly valves and accelerator pumps, and the only brain in a carburetor-equipped vehicle is the driver.</p>



<p>Primitive as they may seem, carburetor-equipped vehicles managed to perform quite well—and still do—for over a century. Not to mention soldiering through many wars. However, this isn’t an article about repairing or rebuilding carburetors, because that would take a book, and the proper book—or manual—for your own particular vehicle is something you should have. Instead, it’s a basic primer on how to understand your vehicle’s carburetor.</p>



<h2 class="wp-block-heading">EACH IS UNIQUE</h2>



<p>Like the vintage vehicles they power, carburetors are a lot like people: each is an individual with its own personality. Just as when living or working with someone, having a happy relationship with a vintage vehicle means learning about what makes it happy&#8230; as well as what doesn’t. For the twenty-something guy with the CJ-6, it was an unhappy experience when he got in his Jeep the morning after he’d bought it, turned the key and it wouldn’t start. </p>



<p>We already know that he didn’t understand the function of the mechanical choke, but being from a generation that grew up with fuel-injected cars, he also didn’t pump the accelerator once or twice before using the starter. Doing so would have squirted a bit of liquid gasoline into the carburetor throat by a mechanism called the accelerator pump. This might have made the engine start whether or not he had used the choke. Why?</p>



<p>Because a cold engine needs a richer mix of gasoline and air to start and run until it warms up. In other words, there has to be a bit more gasoline in the mix. Again, in a fuel-injected engine, the proper mix for cold-starting is determined by a computer, but in this case, the driver was the only brain on board. By pulling the choke knob on the dashboard, he would have closed a butterfly valve in the top of the carburetor throat. This would have restricted the amount of air that could enter, so the fuel/air mix would have been richer in fuel. How far the choke knob was pulled out would determine how much the valve in the carburetor closed, and this is something that could only be learned from experience, and with that particular Jeep. </p>



<p>Some vehicles have vacuum-operated accelerator pumps. This means that the pumps won’t squirt fuel into the carburetor throat unless the engine is running, so proper use of the choke is vital to successful cold starting.</p>



<p>Probably the most important thing to understand about vintage vehicles—even if you have an operator’s manual (and you certainly should!)—is there is only so much you can learn from a book. The rest has to come from experience with each individual vehicle.</p>



<p> For example, even if two 1942 Willys MB Jeeps were brand-new on the factory lot, each would have slightly different operating characteristics that would affect many aspects of how they started and operated. Parked side-by-side on a cool morning, one Jeep might start more easily with the choke knob pulled halfway out and after pumping the accelerator pedal once. The other Jeep might start more easily with the choke pulled out all the way and after pumping the accelerator pedal twice. If the morning was warmer or colder, or if it was raining, each Jeep would require a different choke setting, or no choke at all, and likewise more, less or no pumps of the accelerator pedal. </p>



<p>Each Jeep would also probably have slightly different characteristics when it came to starting them after their engines were warm. While neither Jeep would probably need any choke, one might start easier with a slight pump of the accelerator pedal, while doing so to the other Jeep might flood the engine and make it hard to start.</p>



<h2 class="wp-block-heading">A FLOOD OF ADVICE</h2>



<p>What is flooding an engine? Flooding is the opposite of what happens when you don’t use the choke and the fuel/air mix doesn’t contain enough fuel for the engine to start cold. Flooding means there is too much fuel and not enough air for the fuel to ignite and burn.</p>



<p>You can flood a cold engine by using too much choke and/or pumping the accelerator pedal too many times. It’s usually easier to flood a hot engine, because the engine doesn’t need as much fuel to start. </p>



<h2 class="wp-block-heading">APPLYING THE CHOKE</h2>



<p>This brings us to the proper use of the choke for those who have never owned or driven a vehicle equipped with a manual choke. First off, don’t feel bad about it, because automatic chokes came in to wide use on cars during the mid 1950s. By the 1960s, they were also being fitted to most light trucks.</p>



<p>Most operated by manifold heat, having a chamber with a spiral spring, and the spring would expand as the engine warmed up. With the engine cold and the spring tightly coiled, the choke butterfly valve was closed. After the engine started and began to warm up, the expanding spring would gradually open the butterfly. </p>



<p>If properly set, these chokes usually worked fairly well. As vehicles aged, however, the chokes often got out of adjustment and became one of the most effective items ever invented to shorten the life of engines and waste gasoline. </p>



<p>Why? Because many didn’t open the butterfly fast enough as the engine warmed up, resulting in too rich a fuel/air mix, so the excess fuel didn’t get burned. The the unburned fuel ran down the cylinder walls, washing off the lubricating oil and causing rapid wear of the piston rings and cylinders, as well as diluting the oil in the crankcase, causing excessive wear of many other engine parts. </p>



<p>Many aging automatic chokes also didn’t open the butterfly all the way, resulting in too rich of a mix at all times and wasting gasoline. On the other hand, some automatic chokes failed entirely, making engines difficult to start when cold. Not surprisingly, there were many aftermarket kits available during those times to convert automatic chokes to manual operation.</p>



<p>So, do you properly use a manual choke? First, you must get to know your own vehicle. You must realize you have the only brain on board. You must pay attention to how your vehicle behaves in different cold-starting situations ranging from a warm summer morning to a zero-degree winter night. Again, while you will have to find the most effective choking procedure yourself, here is a basic guide until you gain that experience:</p>



<p>Assuming a fairly cold day, pull the choke knob all the way out before cranking the starter. As soon as the engine starts, begin easing the choke knob in by gentle degrees until you find a position where the engine idles smoothly. Leave the choke in this position for about 30 seconds, then ease it in a bit more until the engine’s idle just begins to falter. Leave it in this position until the idle smooths out again—as the engine warms up—and repeat this procedure until the engine is idling smoothly with no choke at all. </p>



<p>In most cases, this warm-up will take about 5 to 10 minutes. Giving your engine time to properly warm up at idle will greatly prolong its life. And remember to never rev a cold engine.</p>



<p>As already mentioned, the exact procedure for your own vehicle will vary. For example, you may find that your vehicle starts best in most cold-start situations with the choke knob pulled only halfway out. Some vehicles will cold-start with one or two pumps of the accelerator pedal and no choke at all, but then will require choke to keep running. In any case, always use the minimum of choke, never rev the engine and push the knob all the way in as soon as possible.</p>



<p>Related to not revving a cold engine, some later-model manual chokes also opened the throttle to some extent to make the engine idle faster&#8230;in many cases it was too fast. However, most of these chokes can be adjusted to slow down the idle without affecting choke operation, and the slower a cold engine idles, the better.</p>



<p>How do you know if you’re using too much choke? The most obvious indication will be a “loping” or “galloping” rhythm of the engine at idle. While hard to describe in words, you will know it as soon as you hear it; and it will be a much different sound than the engine makes when not getting enough choke. Another indication of too much choke is black smoke from the exhaust pipe. </p>



<p>You may find after driving away that it’s helpful to momentarily pull the choke a bit when starting from a stop sign or light to keep the engine from stalling or hesitating on acceleration until it’s at normal operating temperature. If you do this, <em>always</em> push the knob all the way back in again as soon as you’re rolling.</p>



<p>If you find your engine will only run well or idle smoothly when fully warmed up with partial use of the choke, there is something wrong or out of adjustment. An engine at normal operating temperature should never need choke. </p>



<p>A few basic things to check in cases such as this are, first, is your engine actually at normal operating temperature? For most common collectable vehicles, normal operating temperatures range from about 160 to 200 F. These temperatures will vary depending upon environmental temperatures, driving conditions and engine load, but anything consistently below 160 degrees is not normal. </p>



<p>If you have just acquired the vehicle, the first thing to suspect is a former owner removed the thermostat. Keep in mind that temperature gauges may not be accurate, especially early electric gauges, so you may want to check the temperature of the radiator coolant with a thermometer.</p>



<h2 class="wp-block-heading">OTHER THINGS TO CHECK</h2>



<p>*Carburetor idle settings—are they out of adjustment?<br>*Vacuum leaks at the carburetor base gasket and/or the intake manifold gaskets.<br>*Is the carburetor tightly mounted to the intake manifold?  <br>*Are there loose or missing plugs or fittings, and loose screws on various carburetor components?</p>



<p> Other possible causes are leaks in a vacuum windshield wiper system or wiper motors, a cracked intake manifold or a plug missing from the manifold. A very dirty air cleaner is another possibility, as are badly burned or out-of-adjustment ignition points or a failing ignition condenser. Water in the fuel, a failing fuel pump or a partially clogged fuel filter are other possible causes. </p>



<p>Last is the possibility that your carburetor needs to be cleaned or rebuilt. Many vintage carburetors have badly worn throttle butterfly bushings, which create vacuum leaks, and most repair or rebuilding kits do not include parts to fix this. </p>



<p>As far as rebuilding carburetors, there are far too many different types, models and variants to attempt even a basic description so buy a shop manual for your specific vehicle.</p>



<p>Again, the only way to have a happy relationship with your new vintage vehicle is to get to know it very well.</p>



<h2 class="wp-block-heading">A GOOD RELATIONSHIP WITH AN OLD FRIEND</h2>



<p>We have come to expect our new cars and trucks to behave like modern washing machines. We push a button and they do what they’re supposed to do without any thought or help from us. In the case of vehicles, they start instantly no matter if it’s cold or hot, raining or snowing. They shift smoothly through all their gears and steer with a fingertip on the wheel. They run quietly, and their electric windshield wipers always work. If they make any howling or whining sounds, or leak the slightest drop of fluid, there is usually something wrong.</p>



<p>Not so with old vehicles.</p>



<p>Learning how to operate your vintage car or truck may sound a bit daunting if you’ve never owned or driven a carburetor-equipped vehicle. But remember this: generations of kids grew up with such vehicles, just as they grew up without child-proof caps, safety covers on electrical outlets, bicycle helmets or car seats. You’re supposed to be smarter than us, so surely an antique vehicle can’t intimidate you!</p>



<p>Like old school maintenance articles? Here are a few more articles to check out.</p>



<div></div>



<div></div>



<div></div>



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<p>The post <a href="https://www.oldcarsweekly.com/features/dont-fear-the-carburetor">Don&#8217;t fear the carburetor</a> appeared first on <a href="https://www.oldcarsweekly.com">Old Cars Weekly</a>.</p>
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		<title>Metal Rx: Addressing dreaded rust cancer on a 1955 Cadillac</title>
		<link>https://www.oldcarsweekly.com/features/metal-rx-addressing-dreaded-rust-cancer-on-a-1955-cadillac</link>
		
		<dc:creator><![CDATA[Angelo Van Bogart]]></dc:creator>
		<pubDate>Tue, 16 Apr 2024 16:56:30 +0000</pubDate>
				<category><![CDATA[Features]]></category>
		<category><![CDATA[Restoration]]></category>
		<category><![CDATA[Metal Restoration]]></category>
		<guid isPermaLink="false">http://ci02db14c56000277f</guid>

					<description><![CDATA[<p>Out with the old, in with the new - 1955 Caddy gets a taste of new metal. </p>
<p>The post <a href="https://www.oldcarsweekly.com/features/metal-rx-addressing-dreaded-rust-cancer-on-a-1955-cadillac">Metal Rx: Addressing dreaded rust cancer on a 1955 Cadillac</a> appeared first on <a href="https://www.oldcarsweekly.com">Old Cars Weekly</a>.</p>
]]></description>
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<p>Dirt, salt, moisture and simply time will lead to rust—there doesn’t seem to be any way to get around it. That’s certainly true of a nearly 70-year-old Cadillac from the “rust belt.”</p>



<p>The 1955 Cadillac Coupe deVille featured here was located in an auction advertised last fall in <em>Old Cars’</em> e-mailed “enewsletter.” A pre-sale inspection of the Wisconsin-based car by 1955 Cadillac authority Rick Payton revealed the Cadillac was complete—including complete with rust—but remained surprisingly solid and buildable considering its age and geographic location. Essentially, it was in what we on the <em>Old Cars</em> staff call “Wisconsin solid” condition (rusty, but not too far gone to restore). After we won the bid for the Cadillac, Payton retrieved it and parked it in his shop, The Classic Garage, in Chippewa Falls, Wis., where body guru Jan Behlke went to work cutting out the rusty metal and welding in new panels that he fabricated. When Behlke is done, the Cadillac will be about as rust-free as when it rolled off the assembly line at the Clark Street Cadillac plant in Detroit. </p>



<p>Like other vehicles, the areas where mid-1950s Cadillacs rust are pretty predictable, and often in the same places as other GM products of the era. Most 1955 Cadillacs have wide lower body trim that traps dirt, salt and moisture against the body’s metal rocker panels and lower rear quarter panels, causing rust to form there. In addition, water running down the rear side windows of coupes seems to drip onto the back of the rear quarter panels, slowly torturing the panel until it rusts through in front of the rear wheel opening. This 1955 Cadillac body had this typical rust-through in both of these areas.</p>



<p>The Classic Garage has cut and welded many 1955 Cadillac bodies into eventual Cadillac &amp; LaSalle Club winners, and with his proximity to us, he was the man for the job. Work started with the passenger rear quarter panel as it was not only rusted but also dented, making it the worst area of the car and most challenging to repair. The following are some of the steps taken to repair the passenger rear quarter panel.</p>



<p><strong>The Classic Garage<br></strong>720 E Spring St.<br>Chippewa Falls, WI 54729<br>715-861-3558 (Shop)<br>512-484-4501 (Rick Payton, owner)</p>



<figure data-wp-context="{&quot;imageId&quot;:&quot;69b1fbcd72cf5&quot;}" data-wp-interactive="core/image" class="wp-block-image aligncenter size-large wp-lightbox-container" ><img loading="lazy" decoding="async" width="1050" height="1050" data-wp-class--hide="state.isContentHidden" data-wp-class--show="state.isContentVisible" data-wp-init="callbacks.setButtonStyles" data-wp-on-async--click="actions.showLightbox" data-wp-on-async--load="callbacks.setButtonStyles" data-wp-on-async-window--resize="callbacks.setButtonStyles" src="https://www.oldcarsweekly.com/uploads/MjA1NzgxMTI5NDEwNjUxMjQ3/55-05.jpg" alt="55-05.jpg" class="wp-image-1939" title=""/><button
			class="lightbox-trigger"
			type="button"
			aria-haspopup="dialog"
			aria-label="Enlarge"
			data-wp-init="callbacks.initTriggerButton"
			data-wp-on-async--click="actions.showLightbox"
			data-wp-style--right="state.imageButtonRight"
			data-wp-style--top="state.imageButtonTop"
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			<svg xmlns="http://www.w3.org/2000/svg" width="12" height="12" fill="none" viewBox="0 0 12 12">
				<path fill="#fff" d="M2 0a2 2 0 0 0-2 2v2h1.5V2a.5.5 0 0 1 .5-.5h2V0H2Zm2 10.5H2a.5.5 0 0 1-.5-.5V8H0v2a2 2 0 0 0 2 2h2v-1.5ZM8 12v-1.5h2a.5.5 0 0 0 .5-.5V8H12v2a2 2 0 0 1-2 2H8Zm2-12a2 2 0 0 1 2 2v2h-1.5V2a.5.5 0 0 0-.5-.5H8V0h2Z" />
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		</button><figcaption class="wp-element-caption">This rocker is far from rockin’! Time to cut out the cancer and replace it with fresh sheet metal. If you are from the North, this is a common sight among our “seasoned” old cars stock. <i>Angelo Van Bogart</i></figcaption></figure>




<figure data-wp-context="{&quot;imageId&quot;:&quot;69b1fbcd7349d&quot;}" data-wp-interactive="core/image" class="wp-block-image aligncenter size-large wp-lightbox-container" ><img loading="lazy" decoding="async" width="1050" height="1050" data-wp-class--hide="state.isContentHidden" data-wp-class--show="state.isContentVisible" data-wp-init="callbacks.setButtonStyles" data-wp-on-async--click="actions.showLightbox" data-wp-on-async--load="callbacks.setButtonStyles" data-wp-on-async-window--resize="callbacks.setButtonStyles" src="https://www.oldcarsweekly.com/uploads/MjA1NzgxMTI5MTQyMjE1Nzkx/55-02.jpg" alt="55-02.jpg" class="wp-image-1942" title=""/><button
			class="lightbox-trigger"
			type="button"
			aria-haspopup="dialog"
			aria-label="Enlarge"
			data-wp-init="callbacks.initTriggerButton"
			data-wp-on-async--click="actions.showLightbox"
			data-wp-style--right="state.imageButtonRight"
			data-wp-style--top="state.imageButtonTop"
		>
			<svg xmlns="http://www.w3.org/2000/svg" width="12" height="12" fill="none" viewBox="0 0 12 12">
				<path fill="#fff" d="M2 0a2 2 0 0 0-2 2v2h1.5V2a.5.5 0 0 1 .5-.5h2V0H2Zm2 10.5H2a.5.5 0 0 1-.5-.5V8H0v2a2 2 0 0 0 2 2h2v-1.5ZM8 12v-1.5h2a.5.5 0 0 0 .5-.5V8H12v2a2 2 0 0 1-2 2H8Zm2-12a2 2 0 0 1 2 2v2h-1.5V2a.5.5 0 0 0-.5-.5H8V0h2Z" />
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		</button><figcaption class="wp-element-caption">Grab your trusty cut-off tool and get busy. Remember, all cars are simply an assortment of assembled parts. If you keep this in mind, the project will not be as daunting nor as anxiety-ridden. <i>Angelo Van Bogart</i></figcaption></figure>




<figure data-wp-context="{&quot;imageId&quot;:&quot;69b1fbcd73bc3&quot;}" data-wp-interactive="core/image" class="wp-block-image aligncenter size-large wp-lightbox-container" ><img loading="lazy" decoding="async" width="1050" height="1050" data-wp-class--hide="state.isContentHidden" data-wp-class--show="state.isContentVisible" data-wp-init="callbacks.setButtonStyles" data-wp-on-async--click="actions.showLightbox" data-wp-on-async--load="callbacks.setButtonStyles" data-wp-on-async-window--resize="callbacks.setButtonStyles" src="https://www.oldcarsweekly.com/uploads/MjA1NzgxMTI5NDExMzcyMTQz/55-21_out.jpg" alt="55-21_out.jpg" class="wp-image-1934" title=""/><button
			class="lightbox-trigger"
			type="button"
			aria-haspopup="dialog"
			aria-label="Enlarge"
			data-wp-init="callbacks.initTriggerButton"
			data-wp-on-async--click="actions.showLightbox"
			data-wp-style--right="state.imageButtonRight"
			data-wp-style--top="state.imageButtonTop"
		>
			<svg xmlns="http://www.w3.org/2000/svg" width="12" height="12" fill="none" viewBox="0 0 12 12">
				<path fill="#fff" d="M2 0a2 2 0 0 0-2 2v2h1.5V2a.5.5 0 0 1 .5-.5h2V0H2Zm2 10.5H2a.5.5 0 0 1-.5-.5V8H0v2a2 2 0 0 0 2 2h2v-1.5ZM8 12v-1.5h2a.5.5 0 0 0 .5-.5V8H12v2a2 2 0 0 1-2 2H8Zm2-12a2 2 0 0 1 2 2v2h-1.5V2a.5.5 0 0 0-.5-.5H8V0h2Z" />
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		</button><figcaption class="wp-element-caption">Although it looks like a half-eaten Saltine cracker, the cut-out piece of ravaged metal is valuable to the process. It is the basis for fabricating the fresh, new piece. Keep this in mind while hacking away and “exorcizing” the rusted carcass. Note the holes on the edge of the new piece; these holes will come into play later in the welding process. <i>Angelo Van Bogart</i></figcaption></figure>




<figure data-wp-context="{&quot;imageId&quot;:&quot;69b1fbcd742c6&quot;}" data-wp-interactive="core/image" class="wp-block-image aligncenter size-large wp-lightbox-container" ><img loading="lazy" decoding="async" width="1050" height="1050" data-wp-class--hide="state.isContentHidden" data-wp-class--show="state.isContentVisible" data-wp-init="callbacks.setButtonStyles" data-wp-on-async--click="actions.showLightbox" data-wp-on-async--load="callbacks.setButtonStyles" data-wp-on-async-window--resize="callbacks.setButtonStyles" src="https://www.oldcarsweekly.com/uploads/MjA1NzgxMTI5NDEwNzgyMzE5/55-08.jpg" alt="55-08.jpg" class="wp-image-1938" title=""/><button
			class="lightbox-trigger"
			type="button"
			aria-haspopup="dialog"
			aria-label="Enlarge"
			data-wp-init="callbacks.initTriggerButton"
			data-wp-on-async--click="actions.showLightbox"
			data-wp-style--right="state.imageButtonRight"
			data-wp-style--top="state.imageButtonTop"
		>
			<svg xmlns="http://www.w3.org/2000/svg" width="12" height="12" fill="none" viewBox="0 0 12 12">
				<path fill="#fff" d="M2 0a2 2 0 0 0-2 2v2h1.5V2a.5.5 0 0 1 .5-.5h2V0H2Zm2 10.5H2a.5.5 0 0 1-.5-.5V8H0v2a2 2 0 0 0 2 2h2v-1.5ZM8 12v-1.5h2a.5.5 0 0 0 .5-.5V8H12v2a2 2 0 0 1-2 2H8Zm2-12a2 2 0 0 1 2 2v2h-1.5V2a.5.5 0 0 0-.5-.5H8V0h2Z" />
			</svg>
		</button><figcaption class="wp-element-caption">Sit back and take stock on the rust issues and visualize the easiest and most straight-forward approach to fabricating a new piece. This is where the idea of “pieces” comes into play. It is better (and sometimes easier) to fabricate one larger piece that attaches to another piece as opposed to cobbling smaller patch pieces. Resist the urge to skimp on a larger piece of sheet metal. Note the vertical cut on the rear fender; this is a relief cut to battle warpage in the weld, and to address a dent higher up the fender. <i>Angelo Van Bogart</i></figcaption></figure>




<figure data-wp-context="{&quot;imageId&quot;:&quot;69b1fbcd74999&quot;}" data-wp-interactive="core/image" class="wp-block-image aligncenter size-large wp-lightbox-container" ><img loading="lazy" decoding="async" width="1050" height="1050" data-wp-class--hide="state.isContentHidden" data-wp-class--show="state.isContentVisible" data-wp-init="callbacks.setButtonStyles" data-wp-on-async--click="actions.showLightbox" data-wp-on-async--load="callbacks.setButtonStyles" data-wp-on-async-window--resize="callbacks.setButtonStyles" src="https://www.oldcarsweekly.com/uploads/MjA1NzgxMTI5NDEwNzE2Nzgz/55-09.jpg" alt="55-09.jpg" class="wp-image-1927" title=""/><button
			class="lightbox-trigger"
			type="button"
			aria-haspopup="dialog"
			aria-label="Enlarge"
			data-wp-init="callbacks.initTriggerButton"
			data-wp-on-async--click="actions.showLightbox"
			data-wp-style--right="state.imageButtonRight"
			data-wp-style--top="state.imageButtonTop"
		>
			<svg xmlns="http://www.w3.org/2000/svg" width="12" height="12" fill="none" viewBox="0 0 12 12">
				<path fill="#fff" d="M2 0a2 2 0 0 0-2 2v2h1.5V2a.5.5 0 0 1 .5-.5h2V0H2Zm2 10.5H2a.5.5 0 0 1-.5-.5V8H0v2a2 2 0 0 0 2 2h2v-1.5ZM8 12v-1.5h2a.5.5 0 0 0 .5-.5V8H12v2a2 2 0 0 1-2 2H8Zm2-12a2 2 0 0 1 2 2v2h-1.5V2a.5.5 0 0 0-.5-.5H8V0h2Z" />
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		</button><figcaption class="wp-element-caption">We would be remiss if we did not mention the need to attend to the backside of new, unpainted “raw” fabricated pieces. While going through the trouble of putting fresh sheet metal on our ride, it would be a shame to have it rust a few months or years after spraying a show-winning finish on her. Many companies sell a weldable coating that will let you sleep at night without the nightmares of ferric oxide ruining your baby. Make sure to coat/treat the inside body cavities, too. Rust will find a way! <i>Angelo Van Bogart</i></figcaption></figure>




<figure data-wp-context="{&quot;imageId&quot;:&quot;69b1fbcd750f8&quot;}" data-wp-interactive="core/image" class="wp-block-image aligncenter size-large wp-lightbox-container" ><img loading="lazy" decoding="async" width="1050" height="1050" data-wp-class--hide="state.isContentHidden" data-wp-class--show="state.isContentVisible" data-wp-init="callbacks.setButtonStyles" data-wp-on-async--click="actions.showLightbox" data-wp-on-async--load="callbacks.setButtonStyles" data-wp-on-async-window--resize="callbacks.setButtonStyles" src="https://www.oldcarsweekly.com/uploads/MjA1NzgxMTI5NDEwNjUyMDMx/55-04.jpg" alt="55-04.jpg" class="wp-image-1925" title=""/><button
			class="lightbox-trigger"
			type="button"
			aria-haspopup="dialog"
			aria-label="Enlarge"
			data-wp-init="callbacks.initTriggerButton"
			data-wp-on-async--click="actions.showLightbox"
			data-wp-style--right="state.imageButtonRight"
			data-wp-style--top="state.imageButtonTop"
		>
			<svg xmlns="http://www.w3.org/2000/svg" width="12" height="12" fill="none" viewBox="0 0 12 12">
				<path fill="#fff" d="M2 0a2 2 0 0 0-2 2v2h1.5V2a.5.5 0 0 1 .5-.5h2V0H2Zm2 10.5H2a.5.5 0 0 1-.5-.5V8H0v2a2 2 0 0 0 2 2h2v-1.5ZM8 12v-1.5h2a.5.5 0 0 0 .5-.5V8H12v2a2 2 0 0 1-2 2H8Zm2-12a2 2 0 0 1 2 2v2h-1.5V2a.5.5 0 0 0-.5-.5H8V0h2Z" />
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		</button><figcaption class="wp-element-caption">As Neil Young’s live album states, “Rust never sleeps!” Before the new rocker section can be mig welded up, the rear quarter panel “affliction” needs to be addressed. Also note the great care taken in reaching clean, bare metal. When using flapper wheels, take care to not fixate on one spot too long. If you blow through the thin metal or warp it, you are making more work and wasting time and money in the process. <i>Angelo Van Bogart</i></figcaption></figure>




<figure data-wp-context="{&quot;imageId&quot;:&quot;69b1fbcd7586a&quot;}" data-wp-interactive="core/image" class="wp-block-image aligncenter size-large wp-lightbox-container" ><img loading="lazy" decoding="async" width="1050" height="1050" data-wp-class--hide="state.isContentHidden" data-wp-class--show="state.isContentVisible" data-wp-init="callbacks.setButtonStyles" data-wp-on-async--click="actions.showLightbox" data-wp-on-async--load="callbacks.setButtonStyles" data-wp-on-async-window--resize="callbacks.setButtonStyles" src="https://www.oldcarsweekly.com/uploads/MjA1NzgxMTI5MTQyMjE2NTc1/55-01.jpg" alt="55-01.jpg" class="wp-image-1924" title=""/><button
			class="lightbox-trigger"
			type="button"
			aria-haspopup="dialog"
			aria-label="Enlarge"
			data-wp-init="callbacks.initTriggerButton"
			data-wp-on-async--click="actions.showLightbox"
			data-wp-style--right="state.imageButtonRight"
			data-wp-style--top="state.imageButtonTop"
		>
			<svg xmlns="http://www.w3.org/2000/svg" width="12" height="12" fill="none" viewBox="0 0 12 12">
				<path fill="#fff" d="M2 0a2 2 0 0 0-2 2v2h1.5V2a.5.5 0 0 1 .5-.5h2V0H2Zm2 10.5H2a.5.5 0 0 1-.5-.5V8H0v2a2 2 0 0 0 2 2h2v-1.5ZM8 12v-1.5h2a.5.5 0 0 0 .5-.5V8H12v2a2 2 0 0 1-2 2H8Zm2-12a2 2 0 0 1 2 2v2h-1.5V2a.5.5 0 0 0-.5-.5H8V0h2Z" />
			</svg>
		</button><figcaption class="wp-element-caption">As Neil Young’s live album states, “Rust never sleeps!” Before the new rocker section can be mig welded up, the rear quarter panel “affliction” needs to be addressed. Also note the great care taken in reaching clean, bare metal. When using flapper wheels, take care to not fixate on one spot too long. If you blow through the thin metal or warp it, you are making more work and wasting time and money in the process. <i>Angelo Van Bogart</i></figcaption></figure>




<figure data-wp-context="{&quot;imageId&quot;:&quot;69b1fbcd75a34&quot;}" data-wp-interactive="core/image" class="wp-block-image aligncenter size-large wp-lightbox-container" ><img loading="lazy" decoding="async" width="1050" height="1050" data-wp-class--hide="state.isContentHidden" data-wp-class--show="state.isContentVisible" data-wp-init="callbacks.setButtonStyles" data-wp-on-async--click="actions.showLightbox" data-wp-on-async--load="callbacks.setButtonStyles" data-wp-on-async-window--resize="callbacks.setButtonStyles" src="https://www.oldcarsweekly.com/uploads/MjA1NzgxMTI5NDEwNzgyMzE5/55-08.jpg" alt="55-08.jpg" class="wp-image-1938" title=""/><button
			class="lightbox-trigger"
			type="button"
			aria-haspopup="dialog"
			aria-label="Enlarge"
			data-wp-init="callbacks.initTriggerButton"
			data-wp-on-async--click="actions.showLightbox"
			data-wp-style--right="state.imageButtonRight"
			data-wp-style--top="state.imageButtonTop"
		>
			<svg xmlns="http://www.w3.org/2000/svg" width="12" height="12" fill="none" viewBox="0 0 12 12">
				<path fill="#fff" d="M2 0a2 2 0 0 0-2 2v2h1.5V2a.5.5 0 0 1 .5-.5h2V0H2Zm2 10.5H2a.5.5 0 0 1-.5-.5V8H0v2a2 2 0 0 0 2 2h2v-1.5ZM8 12v-1.5h2a.5.5 0 0 0 .5-.5V8H12v2a2 2 0 0 1-2 2H8Zm2-12a2 2 0 0 1 2 2v2h-1.5V2a.5.5 0 0 0-.5-.5H8V0h2Z" />
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		</button><figcaption class="wp-element-caption">To get a professional and seamless weld, use a pneumatic flanger to create a backing for the new fabricated piece to sit flush against. This will assure a perfect transition between the two pieces. Such steps taken now will take hours off of future body panel sanding and give a razor-sharp perfection to the body lines when it comes to finally painting over the finished body work. <i>Angelo Van Bogart</i></figcaption></figure>




<figure data-wp-context="{&quot;imageId&quot;:&quot;69b1fbcd760ee&quot;}" data-wp-interactive="core/image" class="wp-block-image aligncenter size-large wp-lightbox-container" ><img loading="lazy" decoding="async" width="1050" height="1050" data-wp-class--hide="state.isContentHidden" data-wp-class--show="state.isContentVisible" data-wp-init="callbacks.setButtonStyles" data-wp-on-async--click="actions.showLightbox" data-wp-on-async--load="callbacks.setButtonStyles" data-wp-on-async-window--resize="callbacks.setButtonStyles" src="https://www.oldcarsweekly.com/uploads/MjA1NzgxMTI5NDEwODQ3ODU1/55-10.jpg" alt="55-10.jpg" class="wp-image-1937" title=""/><button
			class="lightbox-trigger"
			type="button"
			aria-haspopup="dialog"
			aria-label="Enlarge"
			data-wp-init="callbacks.initTriggerButton"
			data-wp-on-async--click="actions.showLightbox"
			data-wp-style--right="state.imageButtonRight"
			data-wp-style--top="state.imageButtonTop"
		>
			<svg xmlns="http://www.w3.org/2000/svg" width="12" height="12" fill="none" viewBox="0 0 12 12">
				<path fill="#fff" d="M2 0a2 2 0 0 0-2 2v2h1.5V2a.5.5 0 0 1 .5-.5h2V0H2Zm2 10.5H2a.5.5 0 0 1-.5-.5V8H0v2a2 2 0 0 0 2 2h2v-1.5ZM8 12v-1.5h2a.5.5 0 0 0 .5-.5V8H12v2a2 2 0 0 1-2 2H8Zm2-12a2 2 0 0 1 2 2v2h-1.5V2a.5.5 0 0 0-.5-.5H8V0h2Z" />
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		</button><figcaption class="wp-element-caption">If you can use a glue gun, you can mig weld! With sheet metal, the trick is to place tack welds at around an inch or two apart, give each a shot of compressed air to gently cool the weld and not warp the metal, then repeat until the panel is fixed in place. Note the “plug” welding on the bottom of the piece to the lower pinch area of the body, once again connecting the pieces to make a whole. Once the weld is to your liking, fill in all the gaps, alternating until the seam is completely welded and ready to be ground smooth. <i>Angelo Van Bogart</i></figcaption></figure>




<figure data-wp-context="{&quot;imageId&quot;:&quot;69b1fbcd76823&quot;}" data-wp-interactive="core/image" class="wp-block-image aligncenter size-large wp-lightbox-container" ><img loading="lazy" decoding="async" width="1050" height="1050" data-wp-class--hide="state.isContentHidden" data-wp-class--show="state.isContentVisible" data-wp-init="callbacks.setButtonStyles" data-wp-on-async--click="actions.showLightbox" data-wp-on-async--load="callbacks.setButtonStyles" data-wp-on-async-window--resize="callbacks.setButtonStyles" src="https://www.oldcarsweekly.com/uploads/MjA1NzgxMTI5NDExMDQ0NDYz/55-13_out.jpg" alt="55-13_out.jpg" class="wp-image-1936" title=""/><button
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				<path fill="#fff" d="M2 0a2 2 0 0 0-2 2v2h1.5V2a.5.5 0 0 1 .5-.5h2V0H2Zm2 10.5H2a.5.5 0 0 1-.5-.5V8H0v2a2 2 0 0 0 2 2h2v-1.5ZM8 12v-1.5h2a.5.5 0 0 0 .5-.5V8H12v2a2 2 0 0 1-2 2H8Zm2-12a2 2 0 0 1 2 2v2h-1.5V2a.5.5 0 0 0-.5-.5H8V0h2Z" />
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		</button><figcaption class="wp-element-caption">No rest for the weary! Behind the rear wheel needs attention as well. Behlke will repeat the steps he took earlier on the front of the quarter panel. Sometimes, reproduction body panels are not available, or the lines aren’t as crisp (the panels on this car are no longer available). This is why restoring classics to perfection is an art form done out of love. <i>Angelo Van Bogart</i></figcaption></figure>




<figure data-wp-context="{&quot;imageId&quot;:&quot;69b1fbcd76f5b&quot;}" data-wp-interactive="core/image" class="wp-block-image aligncenter size-large wp-lightbox-container" ><img loading="lazy" decoding="async" width="1050" height="1050" data-wp-class--hide="state.isContentHidden" data-wp-class--show="state.isContentVisible" data-wp-init="callbacks.setButtonStyles" data-wp-on-async--click="actions.showLightbox" data-wp-on-async--load="callbacks.setButtonStyles" data-wp-on-async-window--resize="callbacks.setButtonStyles" src="https://www.oldcarsweekly.com/uploads/MjA1NzgxMTI5NDEwOTc4OTI3/55-12_out.jpg" alt="55-12_out.jpg" class="wp-image-1933" title=""/><button
			class="lightbox-trigger"
			type="button"
			aria-haspopup="dialog"
			aria-label="Enlarge"
			data-wp-init="callbacks.initTriggerButton"
			data-wp-on-async--click="actions.showLightbox"
			data-wp-style--right="state.imageButtonRight"
			data-wp-style--top="state.imageButtonTop"
		>
			<svg xmlns="http://www.w3.org/2000/svg" width="12" height="12" fill="none" viewBox="0 0 12 12">
				<path fill="#fff" d="M2 0a2 2 0 0 0-2 2v2h1.5V2a.5.5 0 0 1 .5-.5h2V0H2Zm2 10.5H2a.5.5 0 0 1-.5-.5V8H0v2a2 2 0 0 0 2 2h2v-1.5ZM8 12v-1.5h2a.5.5 0 0 0 .5-.5V8H12v2a2 2 0 0 1-2 2H8Zm2-12a2 2 0 0 1 2 2v2h-1.5V2a.5.5 0 0 0-.5-.5H8V0h2Z" />
			</svg>
		</button><figcaption class="wp-element-caption">It looks like this spot of cancer was dealt with before with the ol’ rivet and “Kitty Hair” approach. Remember, these were once just “beater” cars. Be kind and don’t tempt karma by cussing out the previous owners — you are going to need all the cosmic help you can get to finish the project! <i>Angelo Van Bogart</i></figcaption></figure>




<figure data-wp-context="{&quot;imageId&quot;:&quot;69b1fbcd7765a&quot;}" data-wp-interactive="core/image" class="wp-block-image aligncenter size-large wp-lightbox-container" ><img loading="lazy" decoding="async" width="1050" height="1050" data-wp-class--hide="state.isContentHidden" data-wp-class--show="state.isContentVisible" data-wp-init="callbacks.setButtonStyles" data-wp-on-async--click="actions.showLightbox" data-wp-on-async--load="callbacks.setButtonStyles" data-wp-on-async-window--resize="callbacks.setButtonStyles" src="https://www.oldcarsweekly.com/uploads/MjA1NzgxMTI5NDExNDM3Njc5/55-22_out.jpg" alt="55-22_out.jpg" class="wp-image-1929" title=""/><button
			class="lightbox-trigger"
			type="button"
			aria-haspopup="dialog"
			aria-label="Enlarge"
			data-wp-init="callbacks.initTriggerButton"
			data-wp-on-async--click="actions.showLightbox"
			data-wp-style--right="state.imageButtonRight"
			data-wp-style--top="state.imageButtonTop"
		>
			<svg xmlns="http://www.w3.org/2000/svg" width="12" height="12" fill="none" viewBox="0 0 12 12">
				<path fill="#fff" d="M2 0a2 2 0 0 0-2 2v2h1.5V2a.5.5 0 0 1 .5-.5h2V0H2Zm2 10.5H2a.5.5 0 0 1-.5-.5V8H0v2a2 2 0 0 0 2 2h2v-1.5ZM8 12v-1.5h2a.5.5 0 0 0 .5-.5V8H12v2a2 2 0 0 1-2 2H8Zm2-12a2 2 0 0 1 2 2v2h-1.5V2a.5.5 0 0 0-.5-.5H8V0h2Z" />
			</svg>
		</button><figcaption class="wp-element-caption">After a bit of cutting, grinding and fabricating, you can now take solace that the job was done the “correct” way and all is forgiven. The car now sports new metal that will last. <i>Angelo Van Bogart</i></figcaption></figure>




<figure data-wp-context="{&quot;imageId&quot;:&quot;69b1fbcd77d71&quot;}" data-wp-interactive="core/image" class="wp-block-image aligncenter size-large wp-lightbox-container" ><img loading="lazy" decoding="async" width="1050" height="1050" data-wp-class--hide="state.isContentHidden" data-wp-class--show="state.isContentVisible" data-wp-init="callbacks.setButtonStyles" data-wp-on-async--click="actions.showLightbox" data-wp-on-async--load="callbacks.setButtonStyles" data-wp-on-async-window--resize="callbacks.setButtonStyles" src="https://www.oldcarsweekly.com/uploads/MjA1NzgxMTI5NDEwOTEzMzkx/55-11.jpg" alt="55-11.jpg" class="wp-image-1931" title=""/><button
			class="lightbox-trigger"
			type="button"
			aria-haspopup="dialog"
			aria-label="Enlarge"
			data-wp-init="callbacks.initTriggerButton"
			data-wp-on-async--click="actions.showLightbox"
			data-wp-style--right="state.imageButtonRight"
			data-wp-style--top="state.imageButtonTop"
		>
			<svg xmlns="http://www.w3.org/2000/svg" width="12" height="12" fill="none" viewBox="0 0 12 12">
				<path fill="#fff" d="M2 0a2 2 0 0 0-2 2v2h1.5V2a.5.5 0 0 1 .5-.5h2V0H2Zm2 10.5H2a.5.5 0 0 1-.5-.5V8H0v2a2 2 0 0 0 2 2h2v-1.5ZM8 12v-1.5h2a.5.5 0 0 0 .5-.5V8H12v2a2 2 0 0 1-2 2H8Zm2-12a2 2 0 0 1 2 2v2h-1.5V2a.5.5 0 0 0-.5-.5H8V0h2Z" />
			</svg>
		</button><figcaption class="wp-element-caption">The patience with filling in the open-spot approach to mig welding really pays off in the end. The body lines are maintained and the structural integrity has been restored. <i>Angelo Van Bogart</i></figcaption></figure>




<figure data-wp-context="{&quot;imageId&quot;:&quot;69b1fbcd7848f&quot;}" data-wp-interactive="core/image" class="wp-block-image aligncenter size-large wp-lightbox-container" ><img loading="lazy" decoding="async" width="1050" height="1050" data-wp-class--hide="state.isContentHidden" data-wp-class--show="state.isContentVisible" data-wp-init="callbacks.setButtonStyles" data-wp-on-async--click="actions.showLightbox" data-wp-on-async--load="callbacks.setButtonStyles" data-wp-on-async-window--resize="callbacks.setButtonStyles" src="https://www.oldcarsweekly.com/uploads/MjA1NzgxMTI5NDExNTAzMjE1/55-23_out.jpg" alt="55-23_out.jpg" class="wp-image-1941" title=""/><button
			class="lightbox-trigger"
			type="button"
			aria-haspopup="dialog"
			aria-label="Enlarge"
			data-wp-init="callbacks.initTriggerButton"
			data-wp-on-async--click="actions.showLightbox"
			data-wp-style--right="state.imageButtonRight"
			data-wp-style--top="state.imageButtonTop"
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			<svg xmlns="http://www.w3.org/2000/svg" width="12" height="12" fill="none" viewBox="0 0 12 12">
				<path fill="#fff" d="M2 0a2 2 0 0 0-2 2v2h1.5V2a.5.5 0 0 1 .5-.5h2V0H2Zm2 10.5H2a.5.5 0 0 1-.5-.5V8H0v2a2 2 0 0 0 2 2h2v-1.5ZM8 12v-1.5h2a.5.5 0 0 0 .5-.5V8H12v2a2 2 0 0 1-2 2H8Zm2-12a2 2 0 0 1 2 2v2h-1.5V2a.5.5 0 0 0-.5-.5H8V0h2Z" />
			</svg>
		</button><figcaption class="wp-element-caption">In the beginning, you might have thought the rusted out heap was going to be a Herculean job, but you kept the “pieces” mentality and the car is now taking shape. Behlke has the original lines intact and crisp—just the way Cadillac intended! <i>Angelo Van Bogart</i></figcaption></figure>




<figure data-wp-context="{&quot;imageId&quot;:&quot;69b1fbcd78c4d&quot;}" data-wp-interactive="core/image" class="wp-block-image aligncenter size-large wp-lightbox-container" data-dimension="portrait"><img loading="lazy" decoding="async" width="1050" height="1400" data-wp-class--hide="state.isContentHidden" data-wp-class--show="state.isContentVisible" data-wp-init="callbacks.setButtonStyles" data-wp-on-async--click="actions.showLightbox" data-wp-on-async--load="callbacks.setButtonStyles" data-wp-on-async-window--resize="callbacks.setButtonStyles" src="https://www.oldcarsweekly.com/uploads/MjA1NzgxMTI5NDEwNzE3NTY3/55-17_out.jpg" alt="55-17_out.jpg" class="wp-image-1930" title="" style="width:1050px;height:1400px"/><button
			class="lightbox-trigger"
			type="button"
			aria-haspopup="dialog"
			aria-label="Enlarge"
			data-wp-init="callbacks.initTriggerButton"
			data-wp-on-async--click="actions.showLightbox"
			data-wp-style--right="state.imageButtonRight"
			data-wp-style--top="state.imageButtonTop"
		>
			<svg xmlns="http://www.w3.org/2000/svg" width="12" height="12" fill="none" viewBox="0 0 12 12">
				<path fill="#fff" d="M2 0a2 2 0 0 0-2 2v2h1.5V2a.5.5 0 0 1 .5-.5h2V0H2Zm2 10.5H2a.5.5 0 0 1-.5-.5V8H0v2a2 2 0 0 0 2 2h2v-1.5ZM8 12v-1.5h2a.5.5 0 0 0 .5-.5V8H12v2a2 2 0 0 1-2 2H8Zm2-12a2 2 0 0 1 2 2v2h-1.5V2a.5.5 0 0 0-.5-.5H8V0h2Z" />
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		</button><figcaption class="wp-element-caption">For smaller areas of rot, the same “cut, clean and fabricate” process also applies. When approaching these odd and sensitive areas, think of the offending areas as simple shapes of triangles, circles and rectangles. <i>Angelo Van Bogart</i></figcaption></figure>




<figure data-wp-context="{&quot;imageId&quot;:&quot;69b1fbcd7939e&quot;}" data-wp-interactive="core/image" class="wp-block-image aligncenter size-large wp-lightbox-container" data-dimension="portrait"><img loading="lazy" decoding="async" width="1050" height="1400" data-wp-class--hide="state.isContentHidden" data-wp-class--show="state.isContentVisible" data-wp-init="callbacks.setButtonStyles" data-wp-on-async--click="actions.showLightbox" data-wp-on-async--load="callbacks.setButtonStyles" data-wp-on-async-window--resize="callbacks.setButtonStyles" src="https://www.oldcarsweekly.com/uploads/MjA1NzgxMTI5NDExMjQxMDcx/55-18_out.jpg" alt="55-18_out.jpg" class="wp-image-1926" title="" style="width:1050px;height:1400px"/><button
			class="lightbox-trigger"
			type="button"
			aria-haspopup="dialog"
			aria-label="Enlarge"
			data-wp-init="callbacks.initTriggerButton"
			data-wp-on-async--click="actions.showLightbox"
			data-wp-style--right="state.imageButtonRight"
			data-wp-style--top="state.imageButtonTop"
		>
			<svg xmlns="http://www.w3.org/2000/svg" width="12" height="12" fill="none" viewBox="0 0 12 12">
				<path fill="#fff" d="M2 0a2 2 0 0 0-2 2v2h1.5V2a.5.5 0 0 1 .5-.5h2V0H2Zm2 10.5H2a.5.5 0 0 1-.5-.5V8H0v2a2 2 0 0 0 2 2h2v-1.5ZM8 12v-1.5h2a.5.5 0 0 0 .5-.5V8H12v2a2 2 0 0 1-2 2H8Zm2-12a2 2 0 0 1 2 2v2h-1.5V2a.5.5 0 0 0-.5-.5H8V0h2Z" />
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		</button><figcaption class="wp-element-caption">You can easily assemble these smaller pieces into a coherent larger piece to patch into solid pieces of metal on the body. With a bit of ingenuity, a mig welder and a grinder, anything is possible. <i>Angelo Van Bogart</i></figcaption></figure>




<figure data-wp-context="{&quot;imageId&quot;:&quot;69b1fbcd79a30&quot;}" data-wp-interactive="core/image" class="wp-block-image aligncenter size-large wp-lightbox-container" ><img loading="lazy" decoding="async" width="1050" height="1050" data-wp-class--hide="state.isContentHidden" data-wp-class--show="state.isContentVisible" data-wp-init="callbacks.setButtonStyles" data-wp-on-async--click="actions.showLightbox" data-wp-on-async--load="callbacks.setButtonStyles" data-wp-on-async-window--resize="callbacks.setButtonStyles" src="https://www.oldcarsweekly.com/uploads/MjA1NzgxMTI5NDExMTA5OTk5/55-14_out.jpg" alt="55-14_out.jpg" class="wp-image-1928" title=""/><button
			class="lightbox-trigger"
			type="button"
			aria-haspopup="dialog"
			aria-label="Enlarge"
			data-wp-init="callbacks.initTriggerButton"
			data-wp-on-async--click="actions.showLightbox"
			data-wp-style--right="state.imageButtonRight"
			data-wp-style--top="state.imageButtonTop"
		>
			<svg xmlns="http://www.w3.org/2000/svg" width="12" height="12" fill="none" viewBox="0 0 12 12">
				<path fill="#fff" d="M2 0a2 2 0 0 0-2 2v2h1.5V2a.5.5 0 0 1 .5-.5h2V0H2Zm2 10.5H2a.5.5 0 0 1-.5-.5V8H0v2a2 2 0 0 0 2 2h2v-1.5ZM8 12v-1.5h2a.5.5 0 0 0 .5-.5V8H12v2a2 2 0 0 1-2 2H8Zm2-12a2 2 0 0 1 2 2v2h-1.5V2a.5.5 0 0 0-.5-.5H8V0h2Z" />
			</svg>
		</button><figcaption class="wp-element-caption">Sometimes you need to get creative and “fill holes” to make the paper-thin metal work to your liking and bend to your will. As the saying goes, “It all comes out in the wash!” <i>Angelo Van Bogart</i></figcaption></figure>




<figure data-wp-context="{&quot;imageId&quot;:&quot;69b1fbcd7a18f&quot;}" data-wp-interactive="core/image" class="wp-block-image aligncenter size-large wp-lightbox-container" ><img loading="lazy" decoding="async" width="1050" height="1050" data-wp-class--hide="state.isContentHidden" data-wp-class--show="state.isContentVisible" data-wp-init="callbacks.setButtonStyles" data-wp-on-async--click="actions.showLightbox" data-wp-on-async--load="callbacks.setButtonStyles" data-wp-on-async-window--resize="callbacks.setButtonStyles" src="https://www.oldcarsweekly.com/uploads/MjA1NzgxMTI5NDExMTc1NTM1/55-16_out.jpg" alt="55-16_out.jpg" class="wp-image-1935" title=""/><button
			class="lightbox-trigger"
			type="button"
			aria-haspopup="dialog"
			aria-label="Enlarge"
			data-wp-init="callbacks.initTriggerButton"
			data-wp-on-async--click="actions.showLightbox"
			data-wp-style--right="state.imageButtonRight"
			data-wp-style--top="state.imageButtonTop"
		>
			<svg xmlns="http://www.w3.org/2000/svg" width="12" height="12" fill="none" viewBox="0 0 12 12">
				<path fill="#fff" d="M2 0a2 2 0 0 0-2 2v2h1.5V2a.5.5 0 0 1 .5-.5h2V0H2Zm2 10.5H2a.5.5 0 0 1-.5-.5V8H0v2a2 2 0 0 0 2 2h2v-1.5ZM8 12v-1.5h2a.5.5 0 0 0 .5-.5V8H12v2a2 2 0 0 1-2 2H8Zm2-12a2 2 0 0 1 2 2v2h-1.5V2a.5.5 0 0 0-.5-.5H8V0h2Z" />
			</svg>
		</button><figcaption class="wp-element-caption">Just keep “tacking” until it takes shape. Grinding and sanding to the original shape will eventually reveal the marvel and genius of your hard work. <i>Angelo Van Bogart</i></figcaption></figure>




<figure data-wp-context="{&quot;imageId&quot;:&quot;69b1fbcd7a8c5&quot;}" data-wp-interactive="core/image" class="wp-block-image aligncenter size-large wp-lightbox-container" ><img loading="lazy" decoding="async" width="1050" height="1050" data-wp-class--hide="state.isContentHidden" data-wp-class--show="state.isContentVisible" data-wp-init="callbacks.setButtonStyles" data-wp-on-async--click="actions.showLightbox" data-wp-on-async--load="callbacks.setButtonStyles" data-wp-on-async-window--resize="callbacks.setButtonStyles" src="https://www.oldcarsweekly.com/uploads/MjA1NzgxMTI5NDExMzA2NjA3/55-20_out.jpg" alt="55-20_out.jpg" class="wp-image-1932" title=""/><button
			class="lightbox-trigger"
			type="button"
			aria-haspopup="dialog"
			aria-label="Enlarge"
			data-wp-init="callbacks.initTriggerButton"
			data-wp-on-async--click="actions.showLightbox"
			data-wp-style--right="state.imageButtonRight"
			data-wp-style--top="state.imageButtonTop"
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			<svg xmlns="http://www.w3.org/2000/svg" width="12" height="12" fill="none" viewBox="0 0 12 12">
				<path fill="#fff" d="M2 0a2 2 0 0 0-2 2v2h1.5V2a.5.5 0 0 1 .5-.5h2V0H2Zm2 10.5H2a.5.5 0 0 1-.5-.5V8H0v2a2 2 0 0 0 2 2h2v-1.5ZM8 12v-1.5h2a.5.5 0 0 0 .5-.5V8H12v2a2 2 0 0 1-2 2H8Zm2-12a2 2 0 0 1 2 2v2h-1.5V2a.5.5 0 0 0-.5-.5H8V0h2Z" />
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		</button><figcaption class="wp-element-caption">Time and patience are your best friends. Before you know it, your ride will take shape and bring you the well-earned satisfaction of a job well done. Once the body is solid, the real fun begins and the true test of dedication begins. <i>Angelo Van Bogart</i></figcaption></figure>




<p>Interested in old car restoration? Here are a few more &#8220;resto&#8221; articles for your reading enjoyment.&nbsp;</p>



<div></div>



<div></div>



<div></div>



<figure data-wp-context="{&quot;imageId&quot;:&quot;69b1fbcd7aaf7&quot;}" data-wp-interactive="core/image" class="wp-block-image aligncenter size-large is-resized wp-lightbox-container" data-dimension="landscape"><img loading="lazy" decoding="async" width="700" height="38" data-wp-class--hide="state.isContentHidden" data-wp-class--show="state.isContentVisible" data-wp-init="callbacks.setButtonStyles" data-wp-on-async--click="actions.showLightbox" data-wp-on-async--load="callbacks.setButtonStyles" data-wp-on-async-window--resize="callbacks.setButtonStyles" src="https://www.oldcarsweekly.com/uploads/MTcyOTY0MjA2OTE0NTc3OTUy/old-cars-divider.png" alt="old-cars-divider.png" class="wp-image-5" title="" style="width:700px;height:38px"/><button
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<figure data-wp-context="{&quot;imageId&quot;:&quot;69b1fbcd7acb8&quot;}" data-wp-interactive="core/image" class="wp-block-image aligncenter size-large is-resized wp-lightbox-container" data-dimension="landscape"><img loading="lazy" decoding="async" width="300" height="251" data-wp-class--hide="state.isContentHidden" data-wp-class--show="state.isContentVisible" data-wp-init="callbacks.setButtonStyles" data-wp-on-async--click="actions.showLightbox" data-wp-on-async--load="callbacks.setButtonStyles" data-wp-on-async-window--resize="callbacks.setButtonStyles" src="https://www.oldcarsweekly.com/uploads/MTcyODY5MTU4NDgzMDExMTQz/old-cars-free-issue-promo.jpg" alt="old-cars-free-issue-promo.jpg" class="wp-image-4" title="" style="width:300px;height:251px"/><button
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<figure data-wp-context="{&quot;imageId&quot;:&quot;69b1fbcd7ae38&quot;}" data-wp-interactive="core/image" class="wp-block-image aligncenter size-large is-resized wp-lightbox-container" data-dimension="landscape"><img loading="lazy" decoding="async" width="600" height="158" data-wp-class--hide="state.isContentHidden" data-wp-class--show="state.isContentVisible" data-wp-init="callbacks.setButtonStyles" data-wp-on-async--click="actions.showLightbox" data-wp-on-async--load="callbacks.setButtonStyles" data-wp-on-async-window--resize="callbacks.setButtonStyles" src="https://www.oldcarsweekly.com/uploads/MTk2MDcwMTczOTk0NjU3Nzkw/shop-old-cars-web600px.jpg" alt="shop-old-cars-web600px.jpg" class="wp-image-2" title="" style="width:600px;height:158px"/><button
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<p>The post <a href="https://www.oldcarsweekly.com/features/metal-rx-addressing-dreaded-rust-cancer-on-a-1955-cadillac">Metal Rx: Addressing dreaded rust cancer on a 1955 Cadillac</a> appeared first on <a href="https://www.oldcarsweekly.com">Old Cars Weekly</a>.</p>
]]></content:encoded>
					
		
		
			</item>
		<item>
		<title>Tackling a door handle dilema</title>
		<link>https://www.oldcarsweekly.com/features/tackling-a-door-handle-dilema-rehab</link>
		
		<dc:creator><![CDATA[Rotten Rodney Bauman]]></dc:creator>
		<pubDate>Fri, 24 Mar 2023 16:42:34 +0000</pubDate>
				<category><![CDATA[Features]]></category>
		<category><![CDATA[Restoration]]></category>
		<category><![CDATA[Door Handle Gaskets]]></category>
		<category><![CDATA[Mold And Release]]></category>
		<guid isPermaLink="false">http://ci02bb087d9000243e</guid>

					<description><![CDATA[<p>How to resolve an automotive door handle boo-boo by making new rubber pads.</p>
<p>The post <a href="https://www.oldcarsweekly.com/features/tackling-a-door-handle-dilema-rehab">Tackling a door handle dilema</a> appeared first on <a href="https://www.oldcarsweekly.com">Old Cars Weekly</a>.</p>
]]></description>
										<content:encoded><![CDATA[
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		</button><figcaption class="wp-element-caption">You wouldn&#8217;t know it wasn&#8217;t factory unless I told you.</figcaption></figure>




<p>Some make little “boo-boos.” Some pull big ol’ “boners.” Call ’em what you like, we all make mistakes. Whenever we do, cheating might come to mind. Speakin’ of cheating, just the other day, while thumbing through some older photographs, a good example came to light. </p>



<p>Whether they’re original equipment or reproductions, early Ford outside door handles, such as these on our Deuce five-window project, come with some mighty sharp edges. If they’re over-tightened, they’ll cut right through their dainty rubber pads. In this particular instance, one had cut deeply into the car’s new finish, creating a bubbled-up effect that showed in the paint. Although it was too late, the new door handles’ sharp edges did get filed down smoother. </p>



<p>As painters go, I believe I’m extra-conscientious. Yet somehow, while turning a <a target="_self" href="https://www.oldcarsweekly.com/review/screwdriver-set/">screwdriver</a> during final assembly, my eyeballs let me down. </p>



<p>No painter enjoys painting things twice. The idea of repairing this damage was somewhat less than exciting. Sure, we could feather, prime, prep, spot-repair and again clear the already cut ‘n’ buffed door, but wouldn’t cheating be worth a try? </p>



<figure data-wp-context="{&quot;imageId&quot;:&quot;69b1fbcd7d71a&quot;}" data-wp-interactive="core/image" class="wp-block-image aligncenter size-large wp-lightbox-container" data-dimension="landscape"><img loading="lazy" decoding="async" width="1050" height="788" data-wp-class--hide="state.isContentHidden" data-wp-class--show="state.isContentVisible" data-wp-init="callbacks.setButtonStyles" data-wp-on-async--click="actions.showLightbox" data-wp-on-async--load="callbacks.setButtonStyles" data-wp-on-async-window--resize="callbacks.setButtonStyles" src="https://www.oldcarsweekly.com/uploads/MTk2NzYwNTIwOTk5NjQyMTc0/oc-000000-pads-02.jpg" alt="oc-000000-pads-02.jpg" class="wp-image-4670" title="" style="aspect-ratio:4/3"/><button
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		</button><figcaption class="wp-element-caption">Like the smokin’ gun, here’s the sharp-edged handle that cut beyond its rubber pad. To the right is the bubbled-up damage. We could repaint, but, of course, we’d rather cheat.</figcaption></figure>




<p>Our handles and their rubber pads are Vintique reproduction items. Just like Henry’s own, the pads are pretty thin and they don’t extend far beyond the bezel portion of the handles. If there’d been another pad available, and just overall slightly larger, our little oops might’ve passed and gone unnoticed. </p>



<p>After searchin’ long enough, it became clear that the needed pads didn’t exist. With zero experience casting rubber parts, it was up to me to make my own. Research ‘n’ development commenced on the bench, with familiar materials such as polyester body filler, a can of that rubbery tool handle goo and the leading-brand aerosol cooking spray, which I was thinking might suffice as mold release.</p>



<figure data-wp-context="{&quot;imageId&quot;:&quot;69b1fbcd7df09&quot;}" data-wp-interactive="core/image" class="wp-block-image aligncenter size-large wp-lightbox-container" data-dimension="landscape"><img loading="lazy" decoding="async" width="1050" height="788" data-wp-class--hide="state.isContentHidden" data-wp-class--show="state.isContentVisible" data-wp-init="callbacks.setButtonStyles" data-wp-on-async--click="actions.showLightbox" data-wp-on-async--load="callbacks.setButtonStyles" data-wp-on-async-window--resize="callbacks.setButtonStyles" src="https://www.oldcarsweekly.com/uploads/MTk2NzYwNTIwOTk5NzA3NzEw/oc-000000-pads-03.jpg" alt="oc-000000-pads-03.jpg" class="wp-image-4676" title="" style="aspect-ratio:4/3"/><button
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		</button><figcaption class="wp-element-caption">Here’s our mold made from body filler, before ‘n’ after final shaping. In the right-side photo, the impression is relieved around the outer edge to produce a slightly larger pad.</figcaption></figure>




<figure data-wp-context="{&quot;imageId&quot;:&quot;69b1fbcd7e6ab&quot;}" data-wp-interactive="core/image" class="wp-block-image aligncenter size-large wp-lightbox-container" data-dimension="landscape"><img loading="lazy" decoding="async" width="1050" height="787" data-wp-class--hide="state.isContentHidden" data-wp-class--show="state.isContentVisible" data-wp-init="callbacks.setButtonStyles" data-wp-on-async--click="actions.showLightbox" data-wp-on-async--load="callbacks.setButtonStyles" data-wp-on-async-window--resize="callbacks.setButtonStyles" src="https://www.oldcarsweekly.com/uploads/MTk2NzYwNTIwOTk5NzczMjQ2/oc-000000-pads-04.jpg" alt="oc-000000-pads-04.jpg" class="wp-image-4675" title="" style="aspect-ratio:4/3"/><button
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		</button><figcaption class="wp-element-caption">Here are two components that didn’t work so well. The cooking spray mold release dried up with a texture. The rubbery goo dried up slowly, and was too soft for our purposes.</figcaption></figure>




<figure data-wp-context="{&quot;imageId&quot;:&quot;69b1fbcd7ee4a&quot;}" data-wp-interactive="core/image" class="wp-block-image aligncenter size-large wp-lightbox-container" data-dimension="landscape"><img loading="lazy" decoding="async" width="1050" height="787" data-wp-class--hide="state.isContentHidden" data-wp-class--show="state.isContentVisible" data-wp-init="callbacks.setButtonStyles" data-wp-on-async--click="actions.showLightbox" data-wp-on-async--load="callbacks.setButtonStyles" data-wp-on-async-window--resize="callbacks.setButtonStyles" src="https://www.oldcarsweekly.com/uploads/MTk2NzYwNTIxMjY4MDc4MjEw/oc-000000-pads-05.jpg" alt="oc-000000-pads-05.jpg" class="wp-image-4674" title="" style="aspect-ratio:4/3"/><button
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		</button><figcaption class="wp-element-caption">Here’s what actually did work: real mold release and Duramix 4229 urethane seam sealer. Notice how cleanly our new pad pulls from the mold?</figcaption></figure>




<p>Before we go any further, let’s rewind to the part about aerosol cooking spray. That’s not a good thing to be using in a building that houses a spray booth. Under that same roof, we also had mechanical work going on, so I always tried to keep my coworkers aware of paint shop impurities. When I picked up the can of cooking spray, one of those guys noticed. </p>



<p>Meanwhile, back at the bench, mold-making continued. A small amount of polyester body filler was scooped into the trimmed-out bottom of a quart-size plastic mixing cup. Along with catalyst, a splash of resin was added for leveling. </p>



<p>For a usable plug of sorts, I shot some cooking spray onto a new Vintique door handle pad. Moving quickly, I made my negative impression by pushing the plug pad into the soft, curing filler. The third or fourth time was the charm, as the pushed-in plug pad came out fairly clean.  </p>



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		</button><figcaption class="wp-element-caption">As a size comparison, from left to right, we have a pair of stock-dimension Vintique pads, and a pair of our own. Ours cover a slightly larger area — and our goof.</figcaption></figure>




<p>With the plug pad removed, the cooking spray residue was chemically cleansed from the still-porous mold. Following that step, the outer edge of the impression required relief. A small piece of folded 80-grit sandpaper worked well to start. The relieved area was final-shaped with 120-grit before urethane primer-surfacer was sprayed on the face of the mold. From there, wet prep began with 500-grit, and for slippery smoothness, I went ahead and shot it with a single-stage urethane topcoat. </p>



<p>The mold’s slick urethane finish would certainly ease the extraction of our new rubbery pads. Mold release would still be necessary, but since the face of the mold was no longer porous, cleanup would be pretty easy — in theory.  </p>



<p>As you might imagine, the earliest prototypes didn’t turn out so well. As mold release, the cooking spray was working, but it had a texture that wouldn’t flow. Still observing my struggle, my coworker ’fessed up about some secret mold release — real stuff that he’d been hiding all along. That helped a lot, but other materials still required rethinking.</p>



<p>The rubbery tool handle goo was slow to stiffen and still too wimpy after finally drying. Plan B involved Duramix 4229, a quick-curing two-part urethane seam sealer. With that substitution, the bench became a pad factory. </p>



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		</button><figcaption class="wp-element-caption">The urethane seam sealer cures extremely shiny. These photos are of the same pad, before ‘n’ after sanding the edges smooth. To the right, it’s been bead-blasted to curb gloss.</figcaption></figure>




<p>Once cured and pulled from the mold, the larger pads required a little smoothing around the edges. They were also way too shiny. After a bit of sanding, they took a short ride in the ol’ bead-blasting cabinet and came out lookin’ good. Most importantly, we’d successfully cheated our way out of trouble — again.&nbsp;</p>



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		</button><figcaption class="wp-element-caption">Earlier, we’d wondered how exaggerated pads would fit in with actual-size surroundings. With space between, we’re good. Perhaps best of all, we didn’t have to repaint that door.</figcaption></figure>




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<p>The post <a href="https://www.oldcarsweekly.com/features/tackling-a-door-handle-dilema-rehab">Tackling a door handle dilema</a> appeared first on <a href="https://www.oldcarsweekly.com">Old Cars Weekly</a>.</p>
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		<title>Before you start blasting away</title>
		<link>https://www.oldcarsweekly.com/features/before-you-start-blasting-away-rehab</link>
		
		<dc:creator><![CDATA[John Gunnell]]></dc:creator>
		<pubDate>Fri, 24 Mar 2023 15:59:49 +0000</pubDate>
				<category><![CDATA[Features]]></category>
		<category><![CDATA[Restoration]]></category>
		<category><![CDATA[restoration tips]]></category>
		<category><![CDATA[sandblasting]]></category>
		<guid isPermaLink="false">http://ci02bb07efb000243e</guid>

					<description><![CDATA[<p>Old Cars offers up pre-sandblasting tips for success.</p>
<p>The post <a href="https://www.oldcarsweekly.com/features/before-you-start-blasting-away-rehab">Before you start blasting away</a> appeared first on <a href="https://www.oldcarsweekly.com">Old Cars Weekly</a>.</p>
]]></description>
										<content:encoded><![CDATA[
<figure data-wp-context="{&quot;imageId&quot;:&quot;69b1fbcd820b9&quot;}" data-wp-interactive="core/image" class="wp-block-image aligncenter size-large wp-lightbox-container" data-dimension="landscape"><img loading="lazy" decoding="async" width="1050" height="705" data-wp-class--hide="state.isContentHidden" data-wp-class--show="state.isContentVisible" data-wp-init="callbacks.setButtonStyles" data-wp-on-async--click="actions.showLightbox" data-wp-on-async--load="callbacks.setButtonStyles" data-wp-on-async-window--resize="callbacks.setButtonStyles" src="https://www.oldcarsweekly.com/uploads/MTk2NzU5Nzg2NTYwMjM0NTU4/2022-07a-blast-cabinet-tips-photo-02.jpg" alt="2022-07a-blast-cabinet-tips-photo-02.jpg" class="wp-image-4679" title="" style="aspect-ratio:16/9"/><button
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		</button><figcaption class="wp-element-caption">Dave Wallendal had to install new rubber blast gloves in the Trinco cabinet.</figcaption></figure>




<p>Media blasting cabinets can be purchased from any number of brick-and-mortar retailers, swap meet vendors or catalog houses. They are impressive-looking devices with holes in the front for attaching rubber gloves, doors on the side (and sometimes lift-up fronts), large glass windows to see inside, air pressure gauges, hoses to get compressed air to the proper places, foot pedals that are stomped on for air pressure, and large dust collectors with filter bags inside to catch debris.</p>



<p>The media blasting concept is simple. Fill the cabinet with blast media ranging from gentle glass beads to more aggressive aluminum oxide, and the compressed air forced through the hoses and blasting gun directs the media against the parts in the cabinet, stripping them of rust, dirt, paint, primer and body filler to get a clean part. Depending upon the roughness of the media, the part may end up with a smooth, shiny surface (with glass beads), or a gray color and slightly rough texture (with other media).</p>



<figure data-wp-context="{&quot;imageId&quot;:&quot;69b1fbcd82905&quot;}" data-wp-interactive="core/image" class="wp-block-image aligncenter size-large wp-lightbox-container" data-dimension="landscape"><img loading="lazy" decoding="async" width="1050" height="631" data-wp-class--hide="state.isContentHidden" data-wp-class--show="state.isContentVisible" data-wp-init="callbacks.setButtonStyles" data-wp-on-async--click="actions.showLightbox" data-wp-on-async--load="callbacks.setButtonStyles" data-wp-on-async-window--resize="callbacks.setButtonStyles" src="https://www.oldcarsweekly.com/uploads/MTk2NzU5Nzg2NTYwMzAwMDk0/2022-07a-blast-cabinet-tips-photo-03.jpg" alt="2022-07a-blast-cabinet-tips-photo-03.jpg" class="wp-image-4680" title="" style="aspect-ratio:16/9"/><button
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		</button><figcaption class="wp-element-caption">The original gun and gun hoses needed clean up, but were serviceable this time.</figcaption></figure>




<p>Chances are good that the first time you blasted with a brand-new cabinet, you were amazed by how fast the metal became clean. You watched the media virtually erase unsightly debris from old parts. The view through the inspection window was clear, and you could see where the most blasting was needed. It was a positive experience.</p>



<p>Later, you noticed that it was getting harder to see through the inspection window. Then, you realized that your “eraser” wasn’t doing the job it once did. Some parts wound up with hard black grease residues that the blast media didn’t seem to remove. You could no longer see a steady stream of media flying out of the gun. Later, you could sense that some really rusty spots on the parts weren’t cleaning up as well as they once did.</p>



<p>A drop in blasting efficiency can get noticeable after a while, and several hobbyists have reacted with some creative solutions. One man, who had worked all his life as an engineer, cut a hole in the back of his media blasting cabinet and mounted a sandblasting tank in the opening. It works great. Another British car hobbyist devised an elaborate “self-cleaning” dust-collection system to automatically deposit debris into a plastic bucket.</p>



<figure data-wp-context="{&quot;imageId&quot;:&quot;69b1fbcd83096&quot;}" data-wp-interactive="core/image" class="wp-block-image aligncenter size-large wp-lightbox-container" data-dimension="landscape"><img loading="lazy" decoding="async" width="1050" height="788" data-wp-class--hide="state.isContentHidden" data-wp-class--show="state.isContentVisible" data-wp-init="callbacks.setButtonStyles" data-wp-on-async--click="actions.showLightbox" data-wp-on-async--load="callbacks.setButtonStyles" data-wp-on-async-window--resize="callbacks.setButtonStyles" src="https://www.oldcarsweekly.com/uploads/MTk2NzU5Nzg2NTYwMzY1NjMw/2022-07a-blast-cabinet-tips-photo-04.jpg" alt="2022-07a-blast-cabinet-tips-photo-04.jpg" class="wp-image-4681" title="" style="aspect-ratio:4/3"/><button
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		</button><figcaption class="wp-element-caption">Wallendal drilled a hole in front of the white cabinet to install a pickup bracket.</figcaption></figure>




<p><strong>Tips for tip-top operation</strong></p>



<p>Blasting efficiency decreases, because media blasting cabinets need regular service to maintain top performance. After many sessions of bombarding steel and cast-iron parts, all media starts to break down. It becomes more of a powder than an abrasive, and it needs to be replaced. A trap door at the bottom of the cabinet can be opened to release the old media. Be certain to close the door before adding new media. And don’t add too much media. You need just enough to cover the pickup tube or hose, but not so much that the media load gets so heavy that the media doesn’t blow around inside the cabinet.</p>



<figure data-wp-context="{&quot;imageId&quot;:&quot;69b1fbcd8387d&quot;}" data-wp-interactive="core/image" class="wp-block-image aligncenter size-large wp-lightbox-container" data-dimension="landscape"><img loading="lazy" decoding="async" width="1050" height="705" data-wp-class--hide="state.isContentHidden" data-wp-class--show="state.isContentVisible" data-wp-init="callbacks.setButtonStyles" data-wp-on-async--click="actions.showLightbox" data-wp-on-async--load="callbacks.setButtonStyles" data-wp-on-async-window--resize="callbacks.setButtonStyles" src="https://www.oldcarsweekly.com/uploads/MTk2NzU5Nzg2NTYwMTY5MDIy/2022-07a-blast-cabinet-tips-photo-01.jpg" alt="2022-07a-blast-cabinet-tips-photo-01.jpg" class="wp-image-4678" title="" style="aspect-ratio:16/9"/><button
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		</button><figcaption class="wp-element-caption">The white cabinet is the older, extra-large Eastwood model that needed service work. The gray Trinco cabinet is sold by Metal Finishing Supply Co.</figcaption></figure>




<h2 class="wp-block-heading">A clear view</h2>



<p>You want the media blowing around a bit, but when it does, it will scratch the glass inspection window if the glass is unprotected. This is done with protective plastic sheets that are heavy enough to tolerate the media (for a while). Of course, these sheets will also eventually get scratched, so plan on replacing them on a regular basis.</p>



<p>Replacement plastic sheets should be the same dimensions as the glass inspection window. The glass is usually held to the opening by a metal frame that fits around it. The frame has a couple of holes drilled in it, and these are lowered over threaded studs that stick up from the cabinet and hold the glass in the proper position. Drop the frame over the studs and reinstall the wing nuts that are used to secure the frame.</p>



<h2 class="wp-block-heading">Dust the dust collector</h2>



<p>Some media blaster makers recommend taking the two-piece dust collector (actually a large plastic or metal canister) apart and cleaning it every time the media blaster is used. Most shops probably don’t clean the dust collector that frequently, but the job should still be done about once a month if you blast fairly often. The filter bag inside should be cleaned on a regular schedule, too, and probably replaced yearly or sooner. (Follow the guidelines provided by the cabinet manufacturer.)</p>



<h2 class="wp-block-heading">Keep a clean gun</h2>



<p>Blasting guns also require regular attention. Abrasive media being forced through the gun’s “barrel” under pressure can eventually turn the round opening in the barrel into an irregular shape, affecting the flow of media. Usually, the barrel is held in place by little screws that can be loosened or tightened with an Allen wrench. Every few weeks, loosen the screws and slightly rotate the barrel so it lasts longer.</p>



<p>Clogs in the pickup tube, hoses and gun are another problem that can arise. Maybe you blasted a part that had fabric or rubber remnants attached to it. These can clog passages and can also contaminate the media. Avoid blasting such items; find a way to remove the fabric or rubber remnants before blasting the metal part. Any foreign matter attached to a part — including dirt and grease — can contaminate the media. Use a wire brush attachment on a die grinder, cut-off tool or rotary tool to remove those “petrified” black grease spots before placing the part in the media blaster.</p>



<p>Dave Wallendal of Metal Finishing Supply Co., Inc. in Waukesha, Wis., (www.metalfinishingsupply.biz) is a vendor at the Jefferson Swap Meet and Car Show in Jefferson, Wis. He makes sales and service calls at shops around the Badger state.</p>



<p>Wallendal was asked to check out an older, very large cabinet blaster that had been purchased from Eastwood (www.Eastwood.com) about 12 years ago. A large cabinet is nice to have, because large parts fit in it. But the blasting efficiency of this cabinet had dramatically dropped. Wallendal determined that the pickup tube and hoses were flopping around in the cabinet and not properly sucking up media. He fabricated a bracket to hold the pickup tube in a better position in the media.</p>



<p>The Eastwood cabinet was loaded with glass bead media. Wallendal said this was a great media to use when working on car restorations, because threaded parts can be blasted without ruining the threads. Glass beads will also leave a smooth, shiny finish. However, they won’t remove material that is harder than the beads themselves. Glass bead media will also break down to powder faster than aluminum oxide or other media .</p>



<p>In addition to sales and service work, Wallendal sells blast cabinets and parts and supplies for them. But, even if you have a cabinet in your shop that’s of a brand Wallendal does not sell, he can supply various media, filter bags, guns and barrels, hoses, air pressure gauges and inspection window protectors. He’ll make your “eraser” erase again.&nbsp;</p>



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<p>The post <a href="https://www.oldcarsweekly.com/features/before-you-start-blasting-away-rehab">Before you start blasting away</a> appeared first on <a href="https://www.oldcarsweekly.com">Old Cars Weekly</a>.</p>
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		<title>Tire storage tips for success</title>
		<link>https://www.oldcarsweekly.com/features/tire-storage-tips-for-success-rehab</link>
		
		<dc:creator><![CDATA[By Bill Siuru]]></dc:creator>
		<pubDate>Wed, 15 Mar 2023 19:54:19 +0000</pubDate>
				<category><![CDATA[Features]]></category>
		<category><![CDATA[Restoration]]></category>
		<category><![CDATA[Tire Care]]></category>
		<category><![CDATA[Tire Storage]]></category>
		<guid isPermaLink="false">http://ci02ba4dde000027df</guid>

					<description><![CDATA[<p>Tires are an integral part of your car. Here are a few tips to keep them in tip-top shape when they are sitting idle.</p>
<p>The post <a href="https://www.oldcarsweekly.com/features/tire-storage-tips-for-success-rehab">Tire storage tips for success</a> appeared first on <a href="https://www.oldcarsweekly.com">Old Cars Weekly</a>.</p>
]]></description>
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<p>Tires on collector vehicles often deteriorate while sitting idle for extended periods (rather than wear out), due to natural aging and oxidation, as well as ultraviolet and ozone damage. Here are some tips to protect your rubber.</p>



<h2 class="wp-block-heading">Tires on Vehicles</h2>



<ul class="wp-block-list">
<li>Place something substantial, like a wooden plank, under each tire so it is not in direct contact with bare ground. Better yet, use jack stands under the axles so that the <a target="_self" href="https://www.oldcarsweekly.com/review/vehicle-parts-fluids/">tires</a> don&#8217;t bear the vehicle&#8217;s load.</li>



<li>Do not park on black asphalt or other heat-absorbent surfaces, snow-covered ground or in sand.</li>



<li>For vehicles stored outside, cover tires with an opaque, waterproof covering so they are shielded from direct sunlight.</li>



<li>One of the <a target="_self" href="https://www.oldcarsweekly.com/review/tips-on-maintaining-your-tires-appearance/">best ways to preserve tires</a> is to drive the vehicle frequently so that the oils in the tires can come to the surface during flexing to protect the rubber.</li>
</ul>



<h2 class="wp-block-heading">Unmounted Tires and Wheels</h2>



<ul class="wp-block-list">
<li>Don&#8217;t leave tires in contact with solvents, such as oil or grease, as on oil-soaked floors. These materials will weaken rubber.</li>



<li>Store unmounted wheels and tires in a clean, cool, dry, dark and well-ventilated area. A dry basement is better than outdoors or in a hot garage or attic. Basements tend to remain cooler while the outdoors, garages and attics can experience large temperatures fluctuations.</li>



<li>Store tires vertically rather than stacking horizontally. Vertical storage reduces stress and possible distortion. If stacked horizontally, place on a clean wood foundation to protect them from dirt, oil and grease. Horizontally stacked tires should be piled symmetrically and not so high as to cause severe distortion in the bottom tires.</li>



<li>Stack whitewall or white-letter tires &#8220;white-to-white&#8221; and &#8220;black-to-black.&#8221; Black and white rubber are compounded differently, so stacking all tires white side up can let the oils from the black sidewall migrate into the white rubber.</li>



<li> Cover stored tires with a sheet of opaque polyethylene material to limit exposure to oxygen and ozone. Better yet, store each tire in its own opaque, airtight plastic bag. You can get them at tire stores, or use lawn and garden bags. Tape the bag shut to prevent moisture from entering.</li>



<li>Tires should be stored so water cannot collect inside. Besides causing damage, moisture can be a breeding ground for mosquitoes and other insects. Water left inside a tire can turn into steam as casing heat builds up at highway speeds.</li>



<li>Mounted tires in storage should be maintained at 10 psi.</li>
</ul>



<h2 class="wp-block-heading">Other Tips</h2>



<ul class="wp-block-list">
<li>Check the age when buying new tires. It is possible that a tire has been on a dealer&#8217;s shelf for many years, especially if it is an uncommon size (as might be used on a collector vehicle).</li>



<li>While tire dressings make tires look great, they can accelerate deterioration with foreign materials that can decrease the effectiveness of tire compounds that resist ozone cracking or weather checking.</li>



<li> Any tire that is more than 5 years old should be carefully inspected for cracking and probably be replaced, even if it has acceptable thread left.</li>
</ul>



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<p><strong><em>If you like stories like these and other classic car features, check out Old Cars magazine. </em></strong><a target="_self" href="https://www.oldcarsweekly.com/page/subscribe"><strong><em>CLICK HERE</em></strong></a><strong><em> to subscribe.</em></strong></p>



<p><strong><em>Want a taste of Old Cars magazine first? Sign up for our weekly e-newsletter and get a FREE complimentary digital issue download of our print magazine.</em></strong></p>



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<p>The post <a href="https://www.oldcarsweekly.com/features/tire-storage-tips-for-success-rehab">Tire storage tips for success</a> appeared first on <a href="https://www.oldcarsweekly.com">Old Cars Weekly</a>.</p>
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		<item>
		<title>New oil and old cars: What&#8217;s the smart thing to do?</title>
		<link>https://www.oldcarsweekly.com/features/new-oil-and-old-cars-whats-the-smart-thing-to-do-rehab</link>
		
		<dc:creator><![CDATA[By William C. Anderson]]></dc:creator>
		<pubDate>Wed, 15 Mar 2023 18:37:02 +0000</pubDate>
				<category><![CDATA[Features]]></category>
		<category><![CDATA[Restoration]]></category>
		<category><![CDATA[Conventional Motor Oil]]></category>
		<category><![CDATA[Motor Oil]]></category>
		<category><![CDATA[Syntheitc Motor Oil]]></category>
		<guid isPermaLink="false">http://ci02ba4ca7100027df</guid>

					<description><![CDATA[<p>Old Cars talks about oil requirements of classic cars.</p>
<p>The post <a href="https://www.oldcarsweekly.com/features/new-oil-and-old-cars-whats-the-smart-thing-to-do-rehab">New oil and old cars: What&#8217;s the smart thing to do?</a> appeared first on <a href="https://www.oldcarsweekly.com">Old Cars Weekly</a>.</p>
]]></description>
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<p>Oils are always changing to meet current needs and the recent concern of collector car owners regarding changes in oil formulations is a bit overblown. Misinformation abounds, causing confusion and needless worry for most collector car owners.</p>



<p>So, I will attempt to provide some clarification that can guide car owners in the choice of oil for their collector cars. The prime controlling factors are how the collector car is used and its age. First, answer these questions:</p>



<ul class="wp-block-list">
<li>Do you race your collector car?</li>



<li>Do you drive it extensively at high speed, under desert or similar conditions that stress engine components?</li>



<li>Was your car manufactured before the mid-1950s?</li>



<li>Have you had your camshaft reground or flat surface lifters replaced?</li>
</ul>



<p>If you answered “no” to the foregoing questions, then you can safely use any current high-quality oil that meets API and ILSAC criteria (look for the “donut” and “starburst” on the oil can). Do not buy cheap, bargain oil!</p>



<p>Oil meeting API and ILSAC specifications have been tested in engines employing flat-tappet cams and overhead cams with slider-finger followers. Contrary to some, the latest-specification oil, SN, still contains zinc and phosphorous, albeit at smaller concentrations than 10 or more years ago.</p>



<p><strong>Caution: </strong>tests long ago proved that more than 0.20 percent phosphorous resulted in camshaft spalling; The old adage is “some is good, more is better” does not apply.</p>



<p>In the mid-1950s (the exact time each manufacturer changed is a little different), engines began to experience galling of the camshaft and lifter surfaces. Although oil formulations were altered, the principal fix to this problem was surface hardening of the camshaft and lifter surfaces. Surface hardening affects only the top 0.005 to 0.01 inches. Engines with properly surface-hardened camshafts and lifters resist galling as long as lubrication exists.<br>Replacement lifters and reground camshafts may or may not be surface hardened.</p>



<p>It doesn’t take much refinishing to remove the hardened surface. New camshafts and lifters supplied by such well-known names as Crane, Comp Cams, Lunati, etc., are surface hardened. For others, it pays to check if the wear surfaces have been surface-hardened.</p>



<p>If you have a car from the mid-1950s or earlier and do not drive it extensively, the latest oils will work just fine, provided they are changed at least once each year (the best time is in the fall before the winter lay-up).</p>



<p>However, if it is driven more extensively than is typical for many collector cars (500 to 1,000 miles in mostly short trips), then you should:</p>



<ul class="wp-block-list">
<li>Use some of the boutique oils that have come to the market in the last couple of years — such as, Brad-Penn, Quaker State’s Defy, Classic Car Club Oil, Royal Purple, Joe Gibbs Racing, etc. — that have higher (higher than ‘SN” oils) zinc and phosphorous concentrations;</li>



<li>Add a zinc/phosphorous supplement, such as General Motors’ EOS, to the current “SN” oils (1 oz. of EOS per quart); or</li>



<li>Use diesel engine oil classified CI-4 HD</li>
</ul>



<h2 class="wp-block-heading">Summary</h2>



<p>Given the limited use that most collector cars experience, high-quality modern oil will adequately protect the car’s engine. For those that extensively use cars pre-dating the mid-1950s, there are now many oils available that offer increased levels of zinc and phosphorous.</p>



<p><em>William C. “Bill” Anderson, P.E., has been involved with the automotive hobby for more than 40 years and is an author, magazine editor, car show judge, and engineer. Through Anderson Automotive Enterprises — <a target="_blank" href="http://www.andersonautomotiveenterprises.com/">www.andersonautomotiveenterprises.com</a> — he restores and appraises cars.</em></p>



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<p>The post <a href="https://www.oldcarsweekly.com/features/new-oil-and-old-cars-whats-the-smart-thing-to-do-rehab">New oil and old cars: What&#8217;s the smart thing to do?</a> appeared first on <a href="https://www.oldcarsweekly.com">Old Cars Weekly</a>.</p>
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		<title>XM-Turnpike Cruiser: Assembly begins</title>
		<link>https://www.oldcarsweekly.com/features/xm-turnpike-cruiser-assembly-begins</link>
		
		<dc:creator><![CDATA[Old Cars Weekly]]></dc:creator>
		<pubDate>Wed, 18 May 2022 18:11:30 +0000</pubDate>
				<category><![CDATA[Features]]></category>
		<category><![CDATA[Restoration]]></category>
		<category><![CDATA[1956 Mercury XM-Turnpike Cruiser Concept Car]]></category>
		<category><![CDATA[50's Cars]]></category>
		<category><![CDATA[Tom Maruska]]></category>
		<guid isPermaLink="false">http://ci02a17b5050002654</guid>

					<description><![CDATA[<p>Tom Maruska takes us along the restoration process of the 1956 Mercury XM-Turnpike Cruiser concept car. This is part 9 of the restoration process.</p>
<p>The post <a href="https://www.oldcarsweekly.com/features/xm-turnpike-cruiser-assembly-begins">XM-Turnpike Cruiser: Assembly begins</a> appeared first on <a href="https://www.oldcarsweekly.com">Old Cars Weekly</a>.</p>
]]></description>
										<content:encoded><![CDATA[
<p><strong>Story and photos By Tom Maruska</strong></p>



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<p>The 1956 Mercury <em>XM-Turnpike Cruiser</em> concept car is getting more colorful as the restoration progresses. Here’s what I’ve been up to the past few months:</p>



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		</button><figcaption class="wp-element-caption">After years of work the ‘56 Mercury XM-Turnpike Cruiser is on the final stretch and has begun the “putting the pieces together “stage.</figcaption></figure>




<p>After getting the car back on its wheels, the next thing I did was hang the doors and install the hinge opening covers. There are small, round, tubular parts that serve as wire conduits to protect the power window wiring as it goes into the doors, and I had to be mindful of these during the installation process.</p>



<p>Then, I put the car back on jack stands and removed the wheels so I could assemble the front end and finish the brake and fuel line connections underneath. </p>



<p>With the wheels back on, the next order of business was to install the engine and transmission. I also placed the choke housing that I made (featured in the last update) on the carburetor to show how nice it looks now that it’s chrome-plated. Everyone thinks it’s an air cleaner, but it’s actually a choke. There is a flap in the choke’s snout that’s operated by a cable to the instrument panel that opens and closes it. There will be a 3-inch plastic tube from the choke snout to the bottom of the air cleaner, which sits in the right front of the engine bay, alongside the radiator. You’ll see that in the future.</p>



<h2 class="wp-block-heading">Playing dress up</h2>



<p>The brake and taillamp lenses above the rear window were in very good, original condition without cracks or crazing, so they were relatively easy to restore and look great back in place.</p>



<p>The exhaust outlet on the left lower quarter panel isn’t connected to anything yet, but it will be a functional outlet when the pipes below are complete. There is a matching outlet on the right quarter panel.</p>



<figure data-wp-context="{&quot;imageId&quot;:&quot;69b1fbcd8992a&quot;}" data-wp-interactive="core/image" class="wp-block-image aligncenter size-large wp-lightbox-container" data-dimension="landscape"><img loading="lazy" decoding="async" width="1050" height="788" data-wp-class--hide="state.isContentHidden" data-wp-class--show="state.isContentVisible" data-wp-init="callbacks.setButtonStyles" data-wp-on-async--click="actions.showLightbox" data-wp-on-async--load="callbacks.setButtonStyles" data-wp-on-async-window--resize="callbacks.setButtonStyles" src="https://www.oldcarsweekly.com/uploads/MTg5NTcyMDUyMjIyMDI3Mjk3/xm-4.jpg" alt="xm-4.jpg" class="wp-image-7220" title="" style="aspect-ratio:4/3"/><button
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			data-wp-init="callbacks.initTriggerButton"
			data-wp-on-async--click="actions.showLightbox"
			data-wp-style--right="state.imageButtonRight"
			data-wp-style--top="state.imageButtonTop"
		>
			<svg xmlns="http://www.w3.org/2000/svg" width="12" height="12" fill="none" viewBox="0 0 12 12">
				<path fill="#fff" d="M2 0a2 2 0 0 0-2 2v2h1.5V2a.5.5 0 0 1 .5-.5h2V0H2Zm2 10.5H2a.5.5 0 0 1-.5-.5V8H0v2a2 2 0 0 0 2 2h2v-1.5ZM8 12v-1.5h2a.5.5 0 0 0 .5-.5V8H12v2a2 2 0 0 1-2 2H8Zm2-12a2 2 0 0 1 2 2v2h-1.5V2a.5.5 0 0 0-.5-.5H8V0h2Z" />
			</svg>
		</button><figcaption class="wp-element-caption">The finished product is beginning to take shape.</figcaption></figure>




<p>For some unknown reason, the rear quarter panel inserts were full of small dents and dings. They, of course, had to be filled and smoothed before they could be painted pearl white, as original. The edges of these long inserts are chrome plated. They, along with all the other chromed pieces on this car, were re-chromed by AIH Chrome Plating in Dubuque, Iowa.</p>



<h2 class="wp-block-heading">Drama with the new windshield</h2>



<p>When an article on the restoration appeared on Hemmings’ blog, it caught the eye of a custom glass fabricator in British Columbia, Canada. The owner contacted me and said he could make a windshield for the <em>XM-Turnpike Cruiser</em>. After a few emails and a quote, I agreed to have him fabricate the windshield. It turned out to be one of the biggest mistakes of my life! Let’s just say the windshield didn’t fit, and I found his business practices to be sketchy, at best. You can read all about it at  on the “2-10-22 Update.”</p>



<p>After that fiasco, I found another fabricator in the good, ol’ U.S.A. and had them make the glass. This windshield turned out nice and is pictured in place within this article. The windshield will remain on the car until the car is nearly complete.</p>



<h2 class="wp-block-heading">Interior motives, and more dress up</h2>



<p>I started making the new leather dash covering, but didn’t get too far before getting sidetracked with refinishing the steering wheel and installing the inserts on the rear quarter panels. However, I did get all four seats reupholstered.</p>



<p>The steering wheel had quite a few cracks in it, which I filled with the epoxy material from Eastwood’s steering wheel repair kit. I’ve successfully used this product on a number of steering wheels in the past.</p>



<p>The quarter inserts really make the car look spectacular, and after I had them in place, I was able to install the taillamps. One of the previous owners had the new lenses made for the taillamps and back-up lamps, which saved me some work.</p>



<h2 class="wp-block-heading">Tangle of wires</h2>



<p>While I wasn’t working on the previously mentioned parts of the car, I would pick away at the wiring on an on-and-off basis. It’s coming along pretty well, but the next task to complete will be the dash pad so I can install the instrument panel in the car, as there is a lot of wiring to do under it. We’ll save that for next time.</p>



<p>Thanks for your interest in this restoration!</p>



<p><em>Learn more at <a target="_blank" href="http://www.tommaruskacars.us"><strong>www.tommaruskacars.us</strong></a>.</em></p>



<figure data-wp-context="{&quot;imageId&quot;:&quot;69b1fbcd8a39d&quot;}" data-wp-interactive="core/image" class="wp-block-image aligncenter size-large wp-lightbox-container" data-dimension="landscape"><img loading="lazy" decoding="async" width="1050" height="788" data-wp-class--hide="state.isContentHidden" data-wp-class--show="state.isContentVisible" data-wp-init="callbacks.setButtonStyles" data-wp-on-async--click="actions.showLightbox" data-wp-on-async--load="callbacks.setButtonStyles" data-wp-on-async-window--resize="callbacks.setButtonStyles" src="https://www.oldcarsweekly.com/uploads/MTg5NTcyMDUyNDkwMjAwNjYw/xm-24.jpg" alt="xm-24.jpg" class="wp-image-7226" title="" style="aspect-ratio:4/3"/><button
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			</svg>
		</button><figcaption class="wp-element-caption">After getting the car back on its wheels the next thing I did was hang the doors and install the hinge opening covers. The small round tubular things you see in the pictures are the wire conduits to protect the wires that go into the doors for the power windows.</figcaption></figure>




<figure data-wp-context="{&quot;imageId&quot;:&quot;69b1fbcd8ad0c&quot;}" data-wp-interactive="core/image" class="wp-block-image aligncenter size-large wp-lightbox-container" data-dimension="landscape"><img loading="lazy" decoding="async" width="1050" height="788" data-wp-class--hide="state.isContentHidden" data-wp-class--show="state.isContentVisible" data-wp-init="callbacks.setButtonStyles" data-wp-on-async--click="actions.showLightbox" data-wp-on-async--load="callbacks.setButtonStyles" data-wp-on-async-window--resize="callbacks.setButtonStyles" src="https://www.oldcarsweekly.com/uploads/MTg5NTcyMDUyMjIxNzY1MjA0/xm-14.jpg" alt="xm-14.jpg" class="wp-image-7232" title="" style="aspect-ratio:4/3"/><button
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			<svg xmlns="http://www.w3.org/2000/svg" width="12" height="12" fill="none" viewBox="0 0 12 12">
				<path fill="#fff" d="M2 0a2 2 0 0 0-2 2v2h1.5V2a.5.5 0 0 1 .5-.5h2V0H2Zm2 10.5H2a.5.5 0 0 1-.5-.5V8H0v2a2 2 0 0 0 2 2h2v-1.5ZM8 12v-1.5h2a.5.5 0 0 0 .5-.5V8H12v2a2 2 0 0 1-2 2H8Zm2-12a2 2 0 0 1 2 2v2h-1.5V2a.5.5 0 0 0-.5-.5H8V0h2Z" />
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		</button><figcaption class="wp-element-caption">This picture is a little later after I had the wiring through the conduits into the doors. Here they are in place</figcaption></figure>




<figure data-wp-context="{&quot;imageId&quot;:&quot;69b1fbcd8b5ed&quot;}" data-wp-interactive="core/image" class="wp-block-image aligncenter size-large wp-lightbox-container" data-dimension="landscape"><img loading="lazy" decoding="async" width="1050" height="788" data-wp-class--hide="state.isContentHidden" data-wp-class--show="state.isContentVisible" data-wp-init="callbacks.setButtonStyles" data-wp-on-async--click="actions.showLightbox" data-wp-on-async--load="callbacks.setButtonStyles" data-wp-on-async-window--resize="callbacks.setButtonStyles" src="https://www.oldcarsweekly.com/uploads/MTg5NTcyMDUyMjIxNTAzMDYw/xm-3.jpg" alt="xm-3.jpg" class="wp-image-7230" title="" style="aspect-ratio:4/3"/><button
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				<path fill="#fff" d="M2 0a2 2 0 0 0-2 2v2h1.5V2a.5.5 0 0 1 .5-.5h2V0H2Zm2 10.5H2a.5.5 0 0 1-.5-.5V8H0v2a2 2 0 0 0 2 2h2v-1.5ZM8 12v-1.5h2a.5.5 0 0 0 .5-.5V8H12v2a2 2 0 0 1-2 2H8Zm2-12a2 2 0 0 1 2 2v2h-1.5V2a.5.5 0 0 0-.5-.5H8V0h2Z" />
			</svg>
		</button><figcaption class="wp-element-caption">I started making the new leather dash covering but didn&#8217;t get too far before getting sidetracked refinishing the steering wheel and installing the inserts on the  quarters.</figcaption></figure>




<figure data-wp-context="{&quot;imageId&quot;:&quot;69b1fbcd8bd18&quot;}" data-wp-interactive="core/image" class="wp-block-image aligncenter size-large wp-lightbox-container" data-dimension="landscape"><img loading="lazy" decoding="async" width="1050" height="788" data-wp-class--hide="state.isContentHidden" data-wp-class--show="state.isContentVisible" data-wp-init="callbacks.setButtonStyles" data-wp-on-async--click="actions.showLightbox" data-wp-on-async--load="callbacks.setButtonStyles" data-wp-on-async-window--resize="callbacks.setButtonStyles" src="https://www.oldcarsweekly.com/uploads/MTg5NTcyMDUyMjIxNjk5NjE3/xm-2.jpg" alt="xm-2.jpg" class="wp-image-7235" title="" style="aspect-ratio:4/3"/><button
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				<path fill="#fff" d="M2 0a2 2 0 0 0-2 2v2h1.5V2a.5.5 0 0 1 .5-.5h2V0H2Zm2 10.5H2a.5.5 0 0 1-.5-.5V8H0v2a2 2 0 0 0 2 2h2v-1.5ZM8 12v-1.5h2a.5.5 0 0 0 .5-.5V8H12v2a2 2 0 0 1-2 2H8Zm2-12a2 2 0 0 1 2 2v2h-1.5V2a.5.5 0 0 0-.5-.5H8V0h2Z" />
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		</button><figcaption class="wp-element-caption">Here are a couple pictures of the beginning of the dash pad and all 4 seats completed.</figcaption></figure>




<figure data-wp-context="{&quot;imageId&quot;:&quot;69b1fbcd8c4c1&quot;}" data-wp-interactive="core/image" class="wp-block-image aligncenter size-large wp-lightbox-container" data-dimension="landscape"><img loading="lazy" decoding="async" width="1050" height="788" data-wp-class--hide="state.isContentHidden" data-wp-class--show="state.isContentVisible" data-wp-init="callbacks.setButtonStyles" data-wp-on-async--click="actions.showLightbox" data-wp-on-async--load="callbacks.setButtonStyles" data-wp-on-async-window--resize="callbacks.setButtonStyles" src="https://www.oldcarsweekly.com/uploads/MTg5NTcyMDUyNDkwMTM1MDcz/xm-26.jpg" alt="xm-26.jpg" class="wp-image-7238" title="" style="aspect-ratio:4/3"/><button
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		</button><figcaption class="wp-element-caption">As long as I jumped ahead a bit I&#8217;ll show you the inside of the door and quarter with the window mechanism in place.</figcaption></figure>




<figure data-wp-context="{&quot;imageId&quot;:&quot;69b1fbcd8cc74&quot;}" data-wp-interactive="core/image" class="wp-block-image aligncenter size-large wp-lightbox-container" data-dimension="landscape"><img loading="lazy" decoding="async" width="1050" height="788" data-wp-class--hide="state.isContentHidden" data-wp-class--show="state.isContentVisible" data-wp-init="callbacks.setButtonStyles" data-wp-on-async--click="actions.showLightbox" data-wp-on-async--load="callbacks.setButtonStyles" data-wp-on-async-window--resize="callbacks.setButtonStyles" src="https://www.oldcarsweekly.com/uploads/MTg5NTcyMDUyNzU4MzczOTcy/xm-27.jpg" alt="xm-27.jpg" class="wp-image-7221" title="" style="aspect-ratio:4/3"/><button
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				<path fill="#fff" d="M2 0a2 2 0 0 0-2 2v2h1.5V2a.5.5 0 0 1 .5-.5h2V0H2Zm2 10.5H2a.5.5 0 0 1-.5-.5V8H0v2a2 2 0 0 0 2 2h2v-1.5ZM8 12v-1.5h2a.5.5 0 0 0 .5-.5V8H12v2a2 2 0 0 1-2 2H8Zm2-12a2 2 0 0 1 2 2v2h-1.5V2a.5.5 0 0 0-.5-.5H8V0h2Z" />
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		</button><figcaption class="wp-element-caption">These mechanisms seem a little hoky to me, but they do raise and lower the windows like they should.</figcaption></figure>




<figure data-wp-context="{&quot;imageId&quot;:&quot;69b1fbcd8d477&quot;}" data-wp-interactive="core/image" class="wp-block-image aligncenter size-large wp-lightbox-container" data-dimension="landscape"><img loading="lazy" decoding="async" width="1050" height="788" data-wp-class--hide="state.isContentHidden" data-wp-class--show="state.isContentVisible" data-wp-init="callbacks.setButtonStyles" data-wp-on-async--click="actions.showLightbox" data-wp-on-async--load="callbacks.setButtonStyles" data-wp-on-async-window--resize="callbacks.setButtonStyles" src="https://www.oldcarsweekly.com/uploads/MTg5NTcyMDUyNDkwMDY5NTM3/xm-23.jpg" alt="xm-23.jpg" class="wp-image-7231" title="" style="aspect-ratio:4/3"/><button
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		</button><figcaption class="wp-element-caption">I put the car back up on jack stands and removed the wheels so I could assemble the front end and finish brake and fuel line connections underneath. Here’s the front end all together. I love it</figcaption></figure>




<figure data-wp-context="{&quot;imageId&quot;:&quot;69b1fbcd8dc91&quot;}" data-wp-interactive="core/image" class="wp-block-image aligncenter size-large wp-lightbox-container" data-dimension="landscape"><img loading="lazy" decoding="async" width="1050" height="788" data-wp-class--hide="state.isContentHidden" data-wp-class--show="state.isContentVisible" data-wp-init="callbacks.setButtonStyles" data-wp-on-async--click="actions.showLightbox" data-wp-on-async--load="callbacks.setButtonStyles" data-wp-on-async-window--resize="callbacks.setButtonStyles" src="https://www.oldcarsweekly.com/uploads/MTg5NTcyMDUyNDkwMDY5NTg4/xm-21.jpg" alt="xm-21.jpg" class="wp-image-7240" title="" style="aspect-ratio:4/3"/><button
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		</button><figcaption class="wp-element-caption">People have asked where the front turn signals are. They are behind the grill below each headlight</figcaption></figure>




<figure data-wp-context="{&quot;imageId&quot;:&quot;69b1fbcd8e5e3&quot;}" data-wp-interactive="core/image" class="wp-block-image aligncenter size-large wp-lightbox-container" data-dimension="landscape"><img loading="lazy" decoding="async" width="1050" height="788" data-wp-class--hide="state.isContentHidden" data-wp-class--show="state.isContentVisible" data-wp-init="callbacks.setButtonStyles" data-wp-on-async--click="actions.showLightbox" data-wp-on-async--load="callbacks.setButtonStyles" data-wp-on-async-window--resize="callbacks.setButtonStyles" src="https://www.oldcarsweekly.com/uploads/MTg5NTcyMDUyNDkwMDA0MDAx/xm-19.jpg" alt="xm-19.jpg" class="wp-image-7233" title="" style="aspect-ratio:4/3"/><button
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				<path fill="#fff" d="M2 0a2 2 0 0 0-2 2v2h1.5V2a.5.5 0 0 1 .5-.5h2V0H2Zm2 10.5H2a.5.5 0 0 1-.5-.5V8H0v2a2 2 0 0 0 2 2h2v-1.5ZM8 12v-1.5h2a.5.5 0 0 0 .5-.5V8H12v2a2 2 0 0 1-2 2H8Zm2-12a2 2 0 0 1 2 2v2h-1.5V2a.5.5 0 0 0-.5-.5H8V0h2Z" />
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		</button><figcaption class="wp-element-caption">With the wheels back on the next order of business was to install the engine and transmission. I also placed the choke housing that I made (last update) on the carburetor to show how nice it looks now that it’s chrome plated. Everyone thinks it an air cleaner but it’s actually a choke. There is a flap in the snout operated by a cable to the dash to open and close it. There will be a 3” plastic tube from the choke snout to the bottom of the air cleaner which sits in the right front of the engine bay alongside the radiator. You’ll see that in the future. Also pictured is an original picture of the engine bay for comparison.</figcaption></figure>




<figure data-wp-context="{&quot;imageId&quot;:&quot;69b1fbcd8ed73&quot;}" data-wp-interactive="core/image" class="wp-block-image aligncenter size-large wp-lightbox-container" data-dimension="landscape"><img loading="lazy" decoding="async" width="1050" height="940" data-wp-class--hide="state.isContentHidden" data-wp-class--show="state.isContentVisible" data-wp-init="callbacks.setButtonStyles" data-wp-on-async--click="actions.showLightbox" data-wp-on-async--load="callbacks.setButtonStyles" data-wp-on-async-window--resize="callbacks.setButtonStyles" src="https://www.oldcarsweekly.com/uploads/MTg5NTcyMDUyNDkwMjAwNjA5/xm-28.jpg" alt="xm-28.jpg" class="wp-image-7236" title="" style="aspect-ratio:4/3"/><button
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		</button><figcaption class="wp-element-caption">For comparison &#8211; Original picture of engine bay as it originally appeared in 1956.</figcaption></figure>




<figure data-wp-context="{&quot;imageId&quot;:&quot;69b1fbcd8f459&quot;}" data-wp-interactive="core/image" class="wp-block-image aligncenter size-large wp-lightbox-container" data-dimension="landscape"><img loading="lazy" decoding="async" width="1050" height="788" data-wp-class--hide="state.isContentHidden" data-wp-class--show="state.isContentVisible" data-wp-init="callbacks.setButtonStyles" data-wp-on-async--click="actions.showLightbox" data-wp-on-async--load="callbacks.setButtonStyles" data-wp-on-async-window--resize="callbacks.setButtonStyles" src="https://www.oldcarsweekly.com/uploads/MTg5NTcyMDUyNDkwMDA0MDUy/xm-20.jpg" alt="xm-20.jpg" class="wp-image-7229" title="" style="aspect-ratio:4/3"/><button
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				<path fill="#fff" d="M2 0a2 2 0 0 0-2 2v2h1.5V2a.5.5 0 0 1 .5-.5h2V0H2Zm2 10.5H2a.5.5 0 0 1-.5-.5V8H0v2a2 2 0 0 0 2 2h2v-1.5ZM8 12v-1.5h2a.5.5 0 0 0 .5-.5V8H12v2a2 2 0 0 1-2 2H8Zm2-12a2 2 0 0 1 2 2v2h-1.5V2a.5.5 0 0 0-.5-.5H8V0h2Z" />
			</svg>
		</button><figcaption class="wp-element-caption">The brake/tail light lenses above the rear window were in very good original condition ie no cracks or crazing so they were relatively easy to restore and look great back in place.</figcaption></figure>




<figure data-wp-context="{&quot;imageId&quot;:&quot;69b1fbcd8fb3a&quot;}" data-wp-interactive="core/image" class="wp-block-image aligncenter size-large wp-lightbox-container" data-dimension="landscape"><img loading="lazy" decoding="async" width="1050" height="788" data-wp-class--hide="state.isContentHidden" data-wp-class--show="state.isContentVisible" data-wp-init="callbacks.setButtonStyles" data-wp-on-async--click="actions.showLightbox" data-wp-on-async--load="callbacks.setButtonStyles" data-wp-on-async-window--resize="callbacks.setButtonStyles" src="https://www.oldcarsweekly.com/uploads/MTg5NTcyMDUyNDg5OTM4NTE2/xm-18.jpg" alt="xm-18.jpg" class="wp-image-7222" title="" style="aspect-ratio:4/3"/><button
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			data-wp-on-async--click="actions.showLightbox"
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			<svg xmlns="http://www.w3.org/2000/svg" width="12" height="12" fill="none" viewBox="0 0 12 12">
				<path fill="#fff" d="M2 0a2 2 0 0 0-2 2v2h1.5V2a.5.5 0 0 1 .5-.5h2V0H2Zm2 10.5H2a.5.5 0 0 1-.5-.5V8H0v2a2 2 0 0 0 2 2h2v-1.5ZM8 12v-1.5h2a.5.5 0 0 0 .5-.5V8H12v2a2 2 0 0 1-2 2H8Zm2-12a2 2 0 0 1 2 2v2h-1.5V2a.5.5 0 0 0-.5-.5H8V0h2Z" />
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<figure data-wp-context="{&quot;imageId&quot;:&quot;69b1fbcd901e9&quot;}" data-wp-interactive="core/image" class="wp-block-image aligncenter size-large wp-lightbox-container" data-dimension="landscape"><img loading="lazy" decoding="async" width="1050" height="788" data-wp-class--hide="state.isContentHidden" data-wp-class--show="state.isContentVisible" data-wp-init="callbacks.setButtonStyles" data-wp-on-async--click="actions.showLightbox" data-wp-on-async--load="callbacks.setButtonStyles" data-wp-on-async-window--resize="callbacks.setButtonStyles" src="https://www.oldcarsweekly.com/uploads/MTg5NTcyMDUyNDg5OTM4NDY1/xm-17.jpg" alt="xm-17.jpg" class="wp-image-7227" title="" style="aspect-ratio:4/3"/><button
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			<svg xmlns="http://www.w3.org/2000/svg" width="12" height="12" fill="none" viewBox="0 0 12 12">
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		</button><figcaption class="wp-element-caption">The exhaust outlet on the left lower quarter panel isn&#8217;t connected to anything yet, but it will be a functional outlet when the pipes are complete below. There is a matching outlet on the right quarter.</figcaption></figure>




<figure data-wp-context="{&quot;imageId&quot;:&quot;69b1fbcd91b85&quot;}" data-wp-interactive="core/image" class="wp-block-image aligncenter size-large wp-lightbox-container" data-dimension="landscape"><img loading="lazy" decoding="async" width="1050" height="788" data-wp-class--hide="state.isContentHidden" data-wp-class--show="state.isContentVisible" data-wp-init="callbacks.setButtonStyles" data-wp-on-async--click="actions.showLightbox" data-wp-on-async--load="callbacks.setButtonStyles" data-wp-on-async-window--resize="callbacks.setButtonStyles" src="https://www.oldcarsweekly.com/uploads/MTg5NTcyMDUyMjIxNjM0MTMy/xm-10.jpg" alt="xm-10.jpg" class="wp-image-7228" title="" style="aspect-ratio:4/3"/><button
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			<svg xmlns="http://www.w3.org/2000/svg" width="12" height="12" fill="none" viewBox="0 0 12 12">
				<path fill="#fff" d="M2 0a2 2 0 0 0-2 2v2h1.5V2a.5.5 0 0 1 .5-.5h2V0H2Zm2 10.5H2a.5.5 0 0 1-.5-.5V8H0v2a2 2 0 0 0 2 2h2v-1.5ZM8 12v-1.5h2a.5.5 0 0 0 .5-.5V8H12v2a2 2 0 0 1-2 2H8Zm2-12a2 2 0 0 1 2 2v2h-1.5V2a.5.5 0 0 0-.5-.5H8V0h2Z" />
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		</button><figcaption class="wp-element-caption">For some unknown reason these inserts were full of small dents and dings. They of course had to be filled and smoothed before they could be painted pearl white as original. These next pictures show the process of refinishing them. Both of the edges on these long inserts are chrome plated. They were chromed by AIH Chrome plating in Dubuque Iowa along with all the other chromed pieces on this car.</figcaption></figure>




<figure data-wp-context="{&quot;imageId&quot;:&quot;69b1fbcd922cf&quot;}" data-wp-interactive="core/image" class="wp-block-image aligncenter size-large wp-lightbox-container" data-dimension="portrait"><img loading="lazy" decoding="async" width="1050" height="1400" data-wp-class--hide="state.isContentHidden" data-wp-class--show="state.isContentVisible" data-wp-init="callbacks.setButtonStyles" data-wp-on-async--click="actions.showLightbox" data-wp-on-async--load="callbacks.setButtonStyles" data-wp-on-async-window--resize="callbacks.setButtonStyles" src="https://www.oldcarsweekly.com/uploads/MTg5NTcyMDUyMjIyMzU0OTc3/xm-11.jpg" alt="xm-11.jpg" class="wp-image-7234" title="" style="width:1050px;height:1400px"/><button
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			<svg xmlns="http://www.w3.org/2000/svg" width="12" height="12" fill="none" viewBox="0 0 12 12">
				<path fill="#fff" d="M2 0a2 2 0 0 0-2 2v2h1.5V2a.5.5 0 0 1 .5-.5h2V0H2Zm2 10.5H2a.5.5 0 0 1-.5-.5V8H0v2a2 2 0 0 0 2 2h2v-1.5ZM8 12v-1.5h2a.5.5 0 0 0 .5-.5V8H12v2a2 2 0 0 1-2 2H8Zm2-12a2 2 0 0 1 2 2v2h-1.5V2a.5.5 0 0 0-.5-.5H8V0h2Z" />
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<figure data-wp-context="{&quot;imageId&quot;:&quot;69b1fbcd929f5&quot;}" data-wp-interactive="core/image" class="wp-block-image aligncenter size-large wp-lightbox-container" data-dimension="landscape"><img loading="lazy" decoding="async" width="1050" height="788" data-wp-class--hide="state.isContentHidden" data-wp-class--show="state.isContentVisible" data-wp-init="callbacks.setButtonStyles" data-wp-on-async--click="actions.showLightbox" data-wp-on-async--load="callbacks.setButtonStyles" data-wp-on-async-window--resize="callbacks.setButtonStyles" src="https://www.oldcarsweekly.com/uploads/MTg5NTcyMDUyNDg5ODcyOTgw/xm-15.jpg" alt="xm-15.jpg" class="wp-image-7237" title="" style="aspect-ratio:4/3"/><button
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			data-wp-on-async--click="actions.showLightbox"
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			<svg xmlns="http://www.w3.org/2000/svg" width="12" height="12" fill="none" viewBox="0 0 12 12">
				<path fill="#fff" d="M2 0a2 2 0 0 0-2 2v2h1.5V2a.5.5 0 0 1 .5-.5h2V0H2Zm2 10.5H2a.5.5 0 0 1-.5-.5V8H0v2a2 2 0 0 0 2 2h2v-1.5ZM8 12v-1.5h2a.5.5 0 0 0 .5-.5V8H12v2a2 2 0 0 1-2 2H8Zm2-12a2 2 0 0 1 2 2v2h-1.5V2a.5.5 0 0 0-.5-.5H8V0h2Z" />
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		</button><figcaption class="wp-element-caption">After a first attempt to get a windshield made (see www.tommaruskacars.us to learn about the fiasco), I found another fabricator in the good ole U S of A and had them make the glass. It turned out nice and is pictured below with the protective film still on. That will remain until the car is nearly complete.</figcaption></figure>




<figure data-wp-context="{&quot;imageId&quot;:&quot;69b1fbcd931c2&quot;}" data-wp-interactive="core/image" class="wp-block-image aligncenter size-large wp-lightbox-container" data-dimension="landscape"><img loading="lazy" decoding="async" width="1050" height="788" data-wp-class--hide="state.isContentHidden" data-wp-class--show="state.isContentVisible" data-wp-init="callbacks.setButtonStyles" data-wp-on-async--click="actions.showLightbox" data-wp-on-async--load="callbacks.setButtonStyles" data-wp-on-async-window--resize="callbacks.setButtonStyles" src="https://www.oldcarsweekly.com/uploads/MTg5NTcyMDUyMjIyMjg5NDQx/xm-9.jpg" alt="xm-9.jpg" class="wp-image-7223" title="" style="aspect-ratio:4/3"/><button
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			data-wp-on-async--click="actions.showLightbox"
			data-wp-style--right="state.imageButtonRight"
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			<svg xmlns="http://www.w3.org/2000/svg" width="12" height="12" fill="none" viewBox="0 0 12 12">
				<path fill="#fff" d="M2 0a2 2 0 0 0-2 2v2h1.5V2a.5.5 0 0 1 .5-.5h2V0H2Zm2 10.5H2a.5.5 0 0 1-.5-.5V8H0v2a2 2 0 0 0 2 2h2v-1.5ZM8 12v-1.5h2a.5.5 0 0 0 .5-.5V8H12v2a2 2 0 0 1-2 2H8Zm2-12a2 2 0 0 1 2 2v2h-1.5V2a.5.5 0 0 0-.5-.5H8V0h2Z" />
			</svg>
		</button><figcaption class="wp-element-caption">The steering wheel had quite a few cracks in it which I filled with the epoxy steering wheel repair from Eastwood which I&#8217;ve used on a number of steering wheels in the past.</figcaption></figure>




<figure data-wp-context="{&quot;imageId&quot;:&quot;69b1fbcd93910&quot;}" data-wp-interactive="core/image" class="wp-block-image aligncenter size-large wp-lightbox-container" data-dimension="landscape"><img loading="lazy" decoding="async" width="1050" height="788" data-wp-class--hide="state.isContentHidden" data-wp-class--show="state.isContentVisible" data-wp-init="callbacks.setButtonStyles" data-wp-on-async--click="actions.showLightbox" data-wp-on-async--load="callbacks.setButtonStyles" data-wp-on-async-window--resize="callbacks.setButtonStyles" src="https://www.oldcarsweekly.com/uploads/MTg5NTcyMDUyMjIxNTY4NTk2/xm-7.jpg" alt="xm-7.jpg" class="wp-image-7224" title="" style="aspect-ratio:4/3"/><button
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			<svg xmlns="http://www.w3.org/2000/svg" width="12" height="12" fill="none" viewBox="0 0 12 12">
				<path fill="#fff" d="M2 0a2 2 0 0 0-2 2v2h1.5V2a.5.5 0 0 1 .5-.5h2V0H2Zm2 10.5H2a.5.5 0 0 1-.5-.5V8H0v2a2 2 0 0 0 2 2h2v-1.5ZM8 12v-1.5h2a.5.5 0 0 0 .5-.5V8H12v2a2 2 0 0 1-2 2H8Zm2-12a2 2 0 0 1 2 2v2h-1.5V2a.5.5 0 0 0-.5-.5H8V0h2Z" />
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		</button><figcaption class="wp-element-caption">These quarter inserts really make the car look spectacular, and after I had them in place I could install the tail lights.</figcaption></figure>




<figure data-wp-context="{&quot;imageId&quot;:&quot;69b1fbcd93aca&quot;}" data-wp-interactive="core/image" class="wp-block-image aligncenter size-large wp-lightbox-container" data-dimension="landscape"><img loading="lazy" decoding="async" width="1050" height="788" data-wp-class--hide="state.isContentHidden" data-wp-class--show="state.isContentVisible" data-wp-init="callbacks.setButtonStyles" data-wp-on-async--click="actions.showLightbox" data-wp-on-async--load="callbacks.setButtonStyles" data-wp-on-async-window--resize="callbacks.setButtonStyles" src="https://www.oldcarsweekly.com/uploads/MTg5NTcyMDUyMjIyMDI3Mjk3/xm-4.jpg" alt="xm-4.jpg" class="wp-image-7220" title="" style="aspect-ratio:4/3"/><button
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			<svg xmlns="http://www.w3.org/2000/svg" width="12" height="12" fill="none" viewBox="0 0 12 12">
				<path fill="#fff" d="M2 0a2 2 0 0 0-2 2v2h1.5V2a.5.5 0 0 1 .5-.5h2V0H2Zm2 10.5H2a.5.5 0 0 1-.5-.5V8H0v2a2 2 0 0 0 2 2h2v-1.5ZM8 12v-1.5h2a.5.5 0 0 0 .5-.5V8H12v2a2 2 0 0 1-2 2H8Zm2-12a2 2 0 0 1 2 2v2h-1.5V2a.5.5 0 0 0-.5-.5H8V0h2Z" />
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		</button><figcaption class="wp-element-caption">One of the previous owners had the new lenses made for the tail lights and back up lights. On and off while working on all of the above would pick away at the wiring.</figcaption></figure>




<figure data-wp-context="{&quot;imageId&quot;:&quot;69b1fbcd94186&quot;}" data-wp-interactive="core/image" class="wp-block-image aligncenter size-large wp-lightbox-container" data-dimension="landscape"><img loading="lazy" decoding="async" width="1050" height="788" data-wp-class--hide="state.isContentHidden" data-wp-class--show="state.isContentVisible" data-wp-init="callbacks.setButtonStyles" data-wp-on-async--click="actions.showLightbox" data-wp-on-async--load="callbacks.setButtonStyles" data-wp-on-async-window--resize="callbacks.setButtonStyles" src="https://www.oldcarsweekly.com/uploads/MTg5NTcyMDUyMjIyNDIwNTEz/xm-13.jpg" alt="xm-13.jpg" class="wp-image-7225" title="" style="aspect-ratio:4/3"/><button
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			<svg xmlns="http://www.w3.org/2000/svg" width="12" height="12" fill="none" viewBox="0 0 12 12">
				<path fill="#fff" d="M2 0a2 2 0 0 0-2 2v2h1.5V2a.5.5 0 0 1 .5-.5h2V0H2Zm2 10.5H2a.5.5 0 0 1-.5-.5V8H0v2a2 2 0 0 0 2 2h2v-1.5ZM8 12v-1.5h2a.5.5 0 0 0 .5-.5V8H12v2a2 2 0 0 1-2 2H8Zm2-12a2 2 0 0 1 2 2v2h-1.5V2a.5.5 0 0 0-.5-.5H8V0h2Z" />
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		</button><figcaption class="wp-element-caption">It’s coming along pretty good but the next task to complete will be the dash pad so I can install the dash in the car as there is a lot of wiring to do under it.</figcaption></figure>




<p><strong><em><a target="_self" href="https://www.oldcarsweekly.com/features/xm-turnpike-cruiser-now-in-color">Click Here for Part 8 of the XM-Turnpike Cruiser project</a></em></strong></p>



<figure data-wp-context="{&quot;imageId&quot;:&quot;69b1fbcd94355&quot;}" data-wp-interactive="core/image" class="wp-block-image aligncenter size-large is-resized wp-lightbox-container" data-dimension="landscape"><img loading="lazy" decoding="async" width="700" height="38" data-wp-class--hide="state.isContentHidden" data-wp-class--show="state.isContentVisible" data-wp-init="callbacks.setButtonStyles" data-wp-on-async--click="actions.showLightbox" data-wp-on-async--load="callbacks.setButtonStyles" data-wp-on-async-window--resize="callbacks.setButtonStyles" src="https://www.oldcarsweekly.com/uploads/MTcyOTY0MjA2OTE0NTc3OTUy/old-cars-divider.png" alt="old-cars-divider.png" class="wp-image-5" title="" style="width:700px;height:38px"/><button
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<p><strong><em>If you like stories like these and other classic car features, check out Old Cars magazine.&nbsp;</em></strong><a target="_self" href="https://www.oldcarsweekly.com/page/subscribe"><strong><em>CLICK HERE</em></strong></a><strong><em>&nbsp;to subscribe.</em></strong></p>



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<figure data-wp-context="{&quot;imageId&quot;:&quot;69b1fbcd9450a&quot;}" data-wp-interactive="core/image" class="wp-block-image aligncenter size-large is-resized wp-lightbox-container" data-dimension="landscape"><img loading="lazy" decoding="async" width="300" height="251" data-wp-class--hide="state.isContentHidden" data-wp-class--show="state.isContentVisible" data-wp-init="callbacks.setButtonStyles" data-wp-on-async--click="actions.showLightbox" data-wp-on-async--load="callbacks.setButtonStyles" data-wp-on-async-window--resize="callbacks.setButtonStyles" src="https://www.oldcarsweekly.com/uploads/MTcyODY5MTU4NDgzMDExMTQz/old-cars-free-issue-promo.jpg" alt="old-cars-free-issue-promo.jpg" class="wp-image-4" title="" style="width:300px;height:251px"/><button
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<p>The post <a href="https://www.oldcarsweekly.com/features/xm-turnpike-cruiser-assembly-begins">XM-Turnpike Cruiser: Assembly begins</a> appeared first on <a href="https://www.oldcarsweekly.com">Old Cars Weekly</a>.</p>
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